Axle Systems Engineering Specialist

1 week ago


Livonia, Michigan, United States Ford Motor Company Full time
Job Overview

At Ford Motor Company, we are dedicated to shaping the future of mobility. Our commitment to innovation drives us to create advanced products and services that enhance the way people move.

The Product Development team employs design thinking and user experience methodologies to develop groundbreaking solutions that resonate with our customers. We are at the forefront of advancements in autonomy, electrification, and smart mobility technologies, offering numerous opportunities for you to make a significant impact.

We are looking for a highly skilled and enthusiastic individual to take on the role of Technical Expert in Axle Systems. This position involves leading the technical design and development of Axle Systems for Ford vehicles, including both beam axles and independent suspension drive units.

Key Responsibilities

In this role, you will...
  • Develop and maintain engineering specifications for axle design.
  • Collaborate with vehicle attribute teams (Dynamics, NVH, weight, energy management) to align axle system capabilities with overall vehicle performance targets.
  • Facilitate technical design reviews for product approvals with Core Engineers.
Your contributions will include...
  • Serving as the primary contact for problem resolution related to launches, recalls, quality, and field issues.
  • Mentoring and training Axle System Design & Release engineers across various global regions.
  • Managing axle warranty expenditures and promoting best practices across Ford's axle systems.
  • Creating and maintaining essential documentation, including Generic FMA documentation, SDS/Requirements, Test Procedures, and Core DVP.
  • Partnering with Research & Advanced to identify and develop a technology roadmap for Axles focused on cost reduction and enhanced efficiency.
  • Formulating a supply strategy for axles (in-house versus outsourced) in collaboration with purchasing teams.
  • Conducting global supplier reviews at both Ford plants and external axle manufacturing facilities, recommending best practices for production and quality assurance.
  • Providing technical guidance to Architecture, Core, and Applications teams in the development of axle systems.
  • Establishing best practices for interactions with interfacing components and systems.
  • Engaging directly with component technical specialists to ensure alignment on requirements across components, subsystems, and full axle systems.
  • Conducting benchmarking studies to support current and future axle strategies.
  • Offering technical leadership to broader Underbody Systems engineering teams.
  • Utilizing CAE modeling capabilities to enhance quality, optimize efficiency, and reduce costs.
  • Designing and delivering training sessions.
Qualifications

To be successful, you will need...
  • A Bachelor’s degree in Engineering.
  • A minimum of 5 years of experience in Automotive Axle Systems.
Preferred Qualifications

  • A Master’s degree in Engineering.
  • Extensive experience in engineering design and release processes for Axles from concept through to launch.
  • Proficiency in creating and managing DFMEA/PFMEA/SCCAF/Control Plans/Drawings.
  • Experience with CAE tools and methodologies.
  • In-depth knowledge of manufacturing and quality processes.
  • Strong leadership skills with a focus on quality, innovation, effective communication, and organization.
  • Willingness to travel occasionally to support new process development and training.
  • On-site collaboration is expected, targeting three days per week.
We value diverse perspectives and encourage individuals from all backgrounds to apply. Ford Motor Company is an Equal Opportunity Employer committed to a culturally diverse workforce.

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