Lead Materials and Process Engineer

2 weeks ago

Menlo Park, California, United States Mainspring Energy, Inc. Full time
Job Overview

Company Background

Mainspring Energy, Inc. is at the forefront of revolutionizing power generation with our innovative linear generator technology. Our mission is to create a sustainable, reliable, and net-zero carbon energy grid. We are committed to delivering scalable and flexible power solutions that contribute to the transition towards a greener future.

Our linear generator technology caters to both commercial and utility sectors, addressing the needs of a diverse clientele, including Fortune 500 companies and leading utility providers. We value collaboration and are looking for individuals who resonate with our core principles:

  • Pragmatic Optimism: We believe in balancing ambition with practical problem-solving to turn challenges into growth opportunities.
  • Excellence without Ego: Our commitment to delivering exceptional customer experiences is matched by our technical rigor and humility in acknowledging challenges.
  • Proactive Collaboration: We foster a culture of inclusion, actively seeking diverse perspectives to enhance our operations and partnerships.

Key Responsibilities

We are seeking a skilled Materials and Process Engineer to join our dynamic engineering team. The ideal candidate will work collaboratively to establish and refine material and process specifications for components within our linear generator systems, thriving in a fast-paced, interdisciplinary environment that encompasses engineering, research and development, and manufacturing.

  • Conduct material testing programs to evaluate performance and qualify suppliers, employing standard methodologies and innovating new tests for specialized applications in tribology, corrosion, strength, and fatigue.
  • Collaborate with engineering and supply chain teams to create material selection processes and acceptance criteria.
  • Engage with design engineers to implement risk analysis processes, contributing to cross-functional teams executing Failure Mode and Effects Analysis (FMEA) for design, processes, and maintenance.
  • Enhance material specifications and processes to optimize cost and reliability.
  • Work cross-functionally to develop and refine critical processes, including:
    • Thermal spray coatings
    • Castings
    • Plated and painted coatings
    • Welding
    • Heat treatment
    • Adhesives

Qualifications

  • Bachelor's degree in Materials Science/Engineering or Metallurgy is required; an advanced degree is advantageous.
  • A minimum of 4 years of experience as a Materials or Mechanical Engineer, or 2 years with a PhD.
  • Experience in process development in areas such as welding, heat treatment of ferrous and non-ferrous materials, casting, or corrosion-resistant coatings is essential.
  • Willingness to travel up to 25% to collaborate with vendors and suppliers.
  • Strong understanding of engineering materials, basic metallurgy, and manufacturing processes.
  • Knowledge of material failure mechanisms (e.g., fatigue, creep) is highly desirable.
  • Experience in process development, including vendor collaboration and specification preparation.
  • Familiarity with materials characterization and Non-Destructive Testing is a plus.
  • Excellent communication skills, with the ability to serve as a technical subject matter expert.
  • Understanding and application of FMEA (Failure Mode and Effects Analysis).
  • Proficient in data analysis and reporting tools (e.g., Matlab/Python, Google Docs, Weibull ++).
  • Self-motivated and adaptable, capable of thriving in a dynamic environment.

Compensation

The salary range for this position is competitive and commensurate with experience, including pre-IPO stock options and comprehensive benefits.

Mainspring Energy, Inc. is an Equal Opportunity Employer. We encourage applications from all qualified individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status, and we do not discriminate based on disability.

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