Casting Process Specialist

2 weeks ago


Salem, Ohio, United States Fairbanks Morse Defense Full time

Mission-Driven. Honor-Bound. Fairbanks Morse Defense. What’s your calling? At Fairbanks Morse Defense, our commitment lies in the swift and effective support of the fleets that rely on us to design, develop, and deliver superior naval power technology. As one of the nation's premier marine defense contractors, we pride ourselves on our highly skilled and dedicated teams that provide dependable power systems, components, and aftermarket services to the U.S. Navy, Coast Guard, Military Sealift Command, and Canadian Coast Guard. Joining Fairbanks Morse Defense means becoming part of a legacy of dedication that spans over 150 years. We offer competitive benefits along with a broad array of training and development opportunities. Our world-class teams are committed to empowering every individual to reach their full potential. Discover what it means to be part of the Fairbanks Morse Defense family.

Reports To: Engineering Director

Position Summary:

Hunt Valve, a subsidiary of Fairbanks Morse Defense, has been a trusted manufacturer of valves for naval clients for decades. As the company continues to expand, we are seeking a casting process subject matter expert to enhance procurement, engineering, and operational efforts. This role will also support casting product initiatives across other facilities within the Fairbanks Morse Defense network. The successful candidate will spearhead production yield enhancement initiatives by collaborating directly with foundry vendors. Hunt offers a unique working environment that allows hands-on individuals to grow and develop as the company broadens its operations while maintaining high performance as a reliable defense contractor.

Essential Job Functions:

  • Engage with vendors, customers, and relevant internal teams (engineering, procurement, quality, and operations) to drive resolution of casting-related challenges impacting successful order fulfillment.
  • Develop continuous improvement strategies for casting initiatives both within the organization and in collaboration with vendors to meet shipyard customer demands for enhanced throughput.
  • Oversee reviews of casting pattern development, molding techniques, and pouring strategies to identify improvement opportunities with foundry partners.
  • Communicate project objectives and progress to customer shipyards and government end-users (e.g., Navy).
  • Facilitate coordination of pattern management and production strategies (vendor selection, sole source determinations, etc.).
  • Coordinate activities with in-house manufacturing personnel and external vendors regarding technical developments, design for manufacturability, scheduling, and resolution of engineering design and testing issues.
  • Assist in the qualification of new and existing foundry vendors while fostering strong working relationships.

Skills Desired:

  • Strong communication skills to effectively engage with peers, management, customers, and vendors, both in writing and verbally.
  • Proven knowledge in various casting methods, including sand, investment, and centrifugal casting.
  • Familiarity with naval casting and repair specifications (e.g., TP-278).
  • Understanding of materials commonly used in naval applications, such as Copper Nickel, Monel, Stainless Steel, Nickel-Aluminum, and other Bronzes.
  • Ability to manage multiple tasks in a dynamic environment, with the initiative to seek assistance when necessary.
  • Knowledge of non-destructive testing (NDT) and other manufacturing and inspection processes is preferred.
  • A highly motivated self-starter eager to contribute to organizational success and personal career growth.
  • Proactive in identifying problems and driving towards solutions independently.

Job Requirements:

  • Bachelor of Science in Engineering is preferred.
  • 5-10+ years of experience in leading casting design and/or processes.
  • Effective communication skills in writing, by phone, and face-to-face.
  • Familiarity with Microsoft Office suite of products.
  • Experience in a mechanical/fabrication environment is a plus.
  • Occasional travel (


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