Industrial Control Systems Engineer

2 weeks ago

Lewisville, Texas, United States Prime Controls Full time
Job Overview

About Prime Controls
Founded in 1991, Prime Controls is a family-owned firm specializing in Systems Integration and Instrumentation & Control (I&C) Construction. We are committed to fulfilling our clients' industrial automation and control needs. As a Main Automation Contractor, we provide extensive solutions, leveraging our size, expertise, and vast experience. Our dedicated team of over 750 professionals operates from our headquarters in Dallas, Texas, serving clients across the South-Central United States. Our goal is to deliver top-notch professional services while ensuring the well-being of our employees and cultivating an outstanding workplace culture.


Your Responsibilities
As a Controls Engineer, you will take charge of designing control system specifications, configuring instrumentation, preparing for deployment, executing implementations, conducting tests, documenting processes, and providing training.


A Day in the Life at Prime Controls

  • Collaborate with project managers and estimators to evaluate potential projects and create proposals.
  • Interpret diagrams and documentation while engaging with clients to understand their objectives and preferences.
  • Design the overall architecture and communication strategy among control system components.
  • Work closely with clients and stakeholders to define and document control system functionalities.
  • Create Bills of Materials (BOMs), Input/Output lists, and specifications for control panels.
  • Act as the technical lead for smaller projects, including developing PLC and HMI templates.
  • Program PLCs using Ladder Logic, Function Block, and other programming languages.
  • Design and develop Human Machine Interfaces (HMIs).
  • Formulate hardware and software testing plans and write simulation logic for testing PLC and HMI systems.
  • Develop training materials and plans for operations and maintenance personnel.
  • Coordinate with the installation team management to ensure adherence to documented processes.
  • Test installed systems to verify functionality and ensure programs operate as intended.
  • Troubleshoot issues during startup caused by incorrect documentation, changes in client requirements, or technical challenges, diagnosing and resolving software and hardware interface problems.
  • Provide training to clients on the operation of client-specific system integration software.
  • Engage with manufacturers and vendors of software and application products for problem diagnosis and resolution.
  • Collaborate with colleagues to address design challenges as needed.
  • Respond to service calls to troubleshoot, diagnose, and rectify programming and system failures.
  • Mentor and guide less experienced team members.

Your Qualifications
Essential Requirements

  • 4 years of experience in Industrial Controls within the architectural, engineering, or construction (AEC) industry or a related field.
  • Professional Engineer License in Texas.
  • Bachelor's Degree in Mechatronics Engineering, Computer Engineering, Electrical Engineering, or a related discipline, or equivalent industrial controls experience.
  • 4 years of experience in PLC programming.
  • Proficiency with Allen Bradley equipment and systems.
  • Expertise in PLC programming, including Ladder Logic, Function Block, and Structured Text.
  • Familiarity with networking protocols (Ethernet/IP).
  • Experience and knowledge of HMIs.
Preferred Qualifications
  • 6 years of experience in the architectural, engineering, or construction (AEC) industry or a similar field.
  • Proficiency in AutoCAD – Autodesk software.

What We Provide:
Our full-time employees enjoy a comprehensive benefits package, which includes:

  • Health, Dental, and Vision insurance.
  • Flexible Spending Accounts.
  • Generous Paid Time Off (PTO).
  • Various cultural events.
  • 401k matching and additional benefits.

Work Environment:
The characteristics of the work environment described here are representative of those encountered while performing the essential functions of this role. Reasonable accommodations may be made for individuals with disabilities to enable them to perform essential functions. While executing job duties, employees may work near moving mechanical parts and face a risk of electrical shock. The work environment may include outdoor settings and areas that are not climate-controlled, with temperatures exceeding 100°F or dropping below 32°F. Employees may encounter mud, ice, and snow. Personal Protective Equipment (PPE) such as hard hats, safety boots, hearing protection, and eye protection may be required. Additionally, employees may work in environments with significant noise levels.


Physical Requirements:
The physical demands outlined here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made for individuals with disabilities. Employees must occasionally lift and/or move up to 25 pounds. Specific vision abilities required include close and distance vision. While performing job duties, employees are regularly required to use their hands for handling or feeling. Frequent sitting and talking or hearing are also necessary. Employees should be able to spend extended periods on their feet, walking and attending to duties and equipment throughout the job site. Climbing ladders and stepping on platforms and equipment is required, as well as maneuvering around obstacles to reach equipment for testing and troubleshooting.

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