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Automation Controls Engineer

2 months ago

Lewisville, Texas, United States Prime Controls Full time
Job Overview

About Prime Controls
Founded in 1991, Prime Controls is a family-operated Systems Integration and Instrumentation & Control Construction firm committed to fulfilling clients' industrial automation and control needs. As a leading Automation Contractor, we provide extensive solutions backed by our size, expertise, and rich experience. Our dedicated team of over 750 professionals serves clients across the nation from our headquarters in Dallas, Texas, and various offices throughout the South-Central United States. Our mission is to deliver top-tier professional services while prioritizing the well-being of our employees and cultivating an outstanding workplace culture.


Your Responsibilities
As a Controls Engineer, you will play a crucial role in designing control system specifications, configuring instrumentation, preparing for deployment, executing implementation, conducting testing, documenting processes, and providing training.


A Day in the Life at Prime Controls

  • Collaborate with project managers and estimators to evaluate potential projects and create proposals.
  • Interpret diagrams and documentation while engaging with clients to grasp their objectives and preferences.
  • Develop the overarching architecture and communication strategy among control system components.
  • Work closely with clients and stakeholders to define and document control system functionalities.
  • Create Bills of Materials (BOMs), Input/Output lists, and specifications for control panels.
  • Act as the technical lead for smaller projects, including building PLC and HMI templates.
  • Program PLCs using Ladder Logic, Function Block, and other programming languages.
  • Design and develop the Human Machine Interface (HMI).
  • Formulate hardware and software testing plans and write simulation logic for testing PLC and HMI systems.
  • Develop training plans and materials for operations and maintenance personnel.
  • Coordinate with installation team management to ensure technicians adhere to documented processes.
  • Test installed systems to verify functionality and ensure programs operate as intended.
  • Troubleshoot issues arising during startup due to incorrect drawings, changes in client requirements, or technical discrepancies. Diagnose and resolve software and hardware interface challenges.
  • Provide training to clients on the operation of client-specific system integration software.
  • Engage with manufacturers and vendors of software and application products, particularly for problem diagnosis and resolution.
  • Collaborate with team members to address design challenges as needed.
  • Respond to service calls to troubleshoot, diagnose, and rectify programming and system failures.
  • Mentor and guide less experienced team members.

Your Qualifications
Essential Requirements

  • A minimum of 4 years of experience in Industrial Controls within the architectural, engineering, or construction (AEC) sector or a related field.
  • Professional Engineer License in the State of Texas.
  • Bachelor's Degree in Mechatronics Engineering, Computer Engineering, Electrical Engineering, or a related discipline, or equivalent industrial controls experience.
  • At least 4 years of experience in PLC programming.
  • Proficiency with Allen Bradley equipment and systems.
  • Expertise in PLC Programming, including Ladder Logic, Function Block, and Structured Text.
  • Familiarity with networking protocols (Ethernet/IP).
  • Experience and knowledge of Human Machine Interfaces (HMIs).
Preferred Qualifications
  • 6 years of experience in the architectural, engineering, or construction (AEC) industry or a similar field.
  • Proficiency in AutoCAD – Autodesk software.

What We Provide:
Full-time employees benefit from a comprehensive package that includes:

  • Health, Dental, and Vision insurance.
  • Flexible Spending Accounts.
  • Generous Paid Time Off (PTO).
  • Numerous cultural events.
  • 401k matching and additional benefits.

Work Environment:
The characteristics of the work environment described here are representative of those an employee may encounter while performing the essential functions of this role. Reasonable accommodations may be made for individuals with disabilities to enable them to perform essential functions. While fulfilling job duties, employees may work near moving mechanical parts and face risks associated with electrical shock. The work environment may include outdoor settings and other areas that are not climate-controlled, with temperatures exceeding 100°F or dropping below 32°F. Employees may encounter mud, ice, and snow on the ground and may be required to wear Personal Protective Equipment (PPE) such as hard hats, safety boots, hearing protection, and eye protection.


Physical Requirements:
The physical demands outlined here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made for individuals with disabilities to enable them to perform essential functions. Employees must occasionally lift and/or move up to 25 pounds. Specific vision abilities required for this position include close vision and distance vision. While performing job duties, employees are regularly required to use their hands for handling or feeling. Employees frequently need to sit, talk, or hear. They should be able to spend up to 10 hours on their feet, walking and attending to duties and equipment throughout the job site. Employees must be capable of climbing ladders and stepping onto platforms and equipment, as well as maneuvering around obstacles to reach equipment for testing and troubleshooting.

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