Systems Integration Engineer

2 weeks ago


Lewisville, Texas, United States Prime Controls Full time
Job Overview

About Prime Controls
Founded in 1991, Prime Controls is a family-owned firm specializing in Systems Integration and Instrumentation & Control (I&C) Construction. We are committed to fulfilling our clients' industrial automation and control needs. As a Main Automation Contractor, we provide all-encompassing solutions backed by our size, expertise, and vast experience. Our dedicated team of over 750 professionals operates from our headquarters in Dallas, Texas, and various locations across the South-Central United States. Our goal is to deliver top-notch professional services while ensuring the well-being of our employees and cultivating an outstanding workplace culture.


Your Responsibilities
As a Controls Engineer, you will play a crucial role in designing control system specifications, configuring instrumentation, preparing for implementation, executing projects, testing, documenting, and training.


A Day in the Life at Prime Controls

  • Collaborate with project managers and estimators to evaluate potential projects and prepare proposals.
  • Interpret diagrams and documentation while engaging with clients to understand their objectives and preferences.
  • Design the overall architecture and communication framework among control system components.
  • Work alongside clients and stakeholders to define and document control system functionalities.
  • Create Bills of Materials (BOMs), Input/Output (IO) lists, and specifications for control panels.
  • Act as the technical lead for smaller projects, including developing PLC and HMI templates.
  • Program PLCs using Ladder Logic, Function Block, and other programming languages.
  • Design and develop Human Machine Interfaces (HMIs).
  • Formulate hardware and software testing plans and write simulation logic for PLC and HMI system testing.
  • Develop training materials and plans for operations and maintenance personnel.
  • Coordinate with installation team management to ensure technicians adhere to documented processes.
  • Test installed systems to verify functionality and ensure programs operate as intended.
  • Troubleshoot issues during startup related to incorrect drawings, changes in client requirements, or other technical challenges.
  • Provide training to clients on the operation of client-specific system integration software.
  • Engage with manufacturers and vendors of software and application products for problem diagnosis and resolution.
  • Collaborate with colleagues to address design challenges as needed.
  • Respond to service calls to troubleshoot and resolve programming and system failures.
  • Mentor and train junior staff members.

Qualifications
Essential Requirements

  • 4 years of experience in Industrial Controls within the architectural, engineering, or construction (AEC) sector or a related field.
  • Professional Engineer License in Texas.
  • Bachelor's Degree in Mechatronics Engineering, Computer Engineering, Electrical Engineering, or a related technical discipline, or equivalent industrial controls experience.
  • 4 years of experience in PLC programming.
  • Proficiency with Allen Bradley equipment and systems.
  • Expertise in PLC programming, including Ladder Logic, Function Block, and Structured Text.
  • Familiarity with networking protocols (Ethernet/IP).
  • Experience and knowledge of HMIs.
Preferred Qualifications
  • 6 years of experience in the architectural, engineering, or construction (AEC) industry or a similar field.
  • Proficiency in AutoCAD and Autodesk software.

What We Provide
Full-time employees benefit from a comprehensive package that includes:

  • Health, Dental, and Vision insurance.
  • Flexible Spending Accounts.
  • Generous Paid Time Off (PTO).
  • Numerous cultural events.
  • 401k matching and additional benefits.

Work Environment
The characteristics of the work environment described here are representative of those encountered while performing the essential functions of this role. Reasonable accommodations may be made for individuals with disabilities to enable them to perform essential functions. While performing the duties of this job, employees may work near moving mechanical parts and may be exposed to risks of electrical shock. The environment may include outdoor settings and other areas that are not climate-controlled, with temperatures exceeding 100°F or dropping below 32°F. Employees may encounter mud, ice, and snow on the ground and may be required to wear Personal Protective Equipment (PPE) such as hard hats, safety boots, hearing protection, and eye protection. Noise levels may be significant at times.


Physical Requirements
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made for individuals with disabilities to enable them to perform essential functions. Employees must occasionally lift and/or move up to 25 pounds. Specific vision abilities required include close vision and distance vision. While performing job duties, employees are regularly required to use hands for handling or feeling, frequently required to sit and communicate, and must be able to spend extended periods on their feet, walking and attending to duties and equipment throughout the job site. Climbing ladders and maneuvering around obstacles for testing and troubleshooting is also required.

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