Materials and Processes Engineer

2 weeks ago

Merritt Island, Florida, United States Blue Origin Full time

Company Overview:

At Blue Origin, we are committed to creating a future where millions can thrive in space, enhancing life on Earth. Our focus is on developing innovative, reusable, and cost-effective space vehicles and systems, all within a framework that prioritizes safety, collaboration, and inclusivity.

Role Overview:

This position is integral to our Lunar Permanence division, which is dedicated to establishing sustainable infrastructure for transporting crew and cargo to the Lunar Surface. We seek an individual who can leverage their technical knowledge, leadership capabilities, and dedication to quality to advance our mission of safe human spaceflight.

Key Responsibilities:

  • Provide comprehensive materials and processes support for metallic materials, encompassing additive manufacturing (AM), forging, casting, forming, extrusion, plating, coating, welding, brazing, anodization, and passivation.
  • Assist in design, analysis, materials selection, process development, and M&P qualification for space vehicles.
  • Conduct systematic reviews of production drawings for large, complex assemblies, ensuring compliance with established requirements.
  • Oversee M&P signatory release of engineering drawings for components and assemblies.
  • Lead and coordinate both internal and external M&P initiatives for additive manufacturing, including the formulation of material specifications, process specifications, supplier qualifications, part qualifications, mechanical testing, and updates for stakeholders.
  • Contribute to the creation of internal engineering and quality processes to standardize and expedite material evaluation, implementation, and qualification.
  • Collaborate with design engineers to ensure compatibility of part designs with AM processes.
  • Engage with cross-functional teams within the Lunar organization and other business units.

Qualifications:

  • Bachelor's degree in Aerospace, Material Science, Mechanical, or Manufacturing Engineering, or a related discipline.
  • A minimum of 5 years of proven experience in AM M&P Engineering within a production flight or space program.
  • Experience with AM aluminum and/or titanium applications in aerospace.
  • Demonstrated capability in developing and executing part qualification test plans for AM components.
  • Familiarity with standard methods for assessing mechanical properties of aerospace-grade materials, particularly AM materials.
  • Knowledge of industry standards for material data analysis (e.g., MMPDS, MAPTIS, CMH-17).
  • Experience in organizing and managing materials and process-related data in a company-accessible database.
  • Willingness to travel to support development and testing at various sites.
  • Ability to foster trust, maintain professional relationships, and contribute to an inclusive culture.
  • Must be a U.S. citizen, national, permanent resident, or lawfully admitted refugee or asylee.

Preferred Qualifications:

  • Master's degree in Aerospace, Material Science, Mechanical, Manufacturing, or Chemical Engineering or a related field.
  • Experience with ambient, elevated temperature, and cryogenic thermomechanical testing.
  • Experience in planning and executing material allowable or qualification programs.
  • Proven track record in developing new aerospace processes and refining existing ones.
  • In-depth knowledge of aerospace-grade materials characterization techniques (e.g., SEM, EDS, metallography, ultrasound, micrography, and mechanical testing).

Compensation:

Compensation ranges vary by location and are competitive within the industry.

Inclusivity Statement:

We value diversity and encourage individuals from all backgrounds to apply, even if they do not meet every qualification listed.

Benefits:

We offer a comprehensive benefits package that includes medical, dental, vision, life insurance, paid parental leave, disability coverage, a 401(k) plan with company matching, and an Education Support Program.

Paid Time Off includes up to four weeks per year and up to 14 company-paid holidays.

Bonuses are available to reward individual contributions and share in company success.

Equal Employment Opportunity:

Blue Origin is an Equal Opportunity/Affirmative Action Employer committed to a diverse workforce.

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