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Controls Engineer

1 month ago

Livonia, United States Optimal CAE Full time
Engineering Specialist - Controls Afternoon Shift supporting Transmission Assembly and Machining

Skills Required:
  • Develop and implement improvements to control systems and equipment using Factory Information Systems (FIS) data.
  • Lead problem solving in resolving equipment performance issues.
  • Lead trouble shooting; coordinate resources to find root cause and fixes, manage and breakdown problems into items that can be validated.
  • Assist in the training of manufacturing personnel and plant electricians.
  • Assist in integration of controls into IT systems like Factory Information Systems (FIS), Error Proofing, QWX, and QTS.
  • Troubleshoot machinery, robot, automation, and controls issues and downtime
  • Use FIS plant monitoring software to review cycle times of equipment.
  • Review and coordinate project installations.
  • Reprogram equipment for engineering changes and improvements Maintain program backups for machinery and automation
Experience Required:
  • 3 year or more of Controls Engineering experience in manufacturing environment
  • 3 years or more experience with PLC logic, controls, Siemens and Modicon programming
  • Interest in controls engineering with strong aptitude to quickly learn and apply controls knowledge.
  • Direct program experience with assembly and machining controls architectures (hardware/software).
  • Knowledge of programming principals on Siemens, Schneider, Bosch PLC along with CNC/Motion controls systems.
  • Knowledge and ability to troubleshoot PLC, CNC, robot, and other automation issues.
  • Knowledge of cell machining systems and integration of CNC controls, gantries and auxiliary equipment an asset.
  • Knowledge of ABB/FANUC robot
  • Knowledge of assembly and machining RFID systems including complexity management, and QOS strategies.
  • Knowledge of Vision Systems
  • Knowledge of international electrical/safety standards (UL, ISO, IEC etc) and familiarity with internal/external safety processes (risk assessments, PSS, integrated safety etc).
  • Able to read Controls (electrical, pneumatic, and hydraulic) prints.
  • Understanding of communication network architectures and field bus protocols.
Experience Preferred:
  • Experience interacting with senior management, process engineering, safety, IT, and plant production teams.
  • Self-starting, self-directed with extremely good influential, organizational and interpersonal skills.
  • Strong manufacturing background with heavy emphasis on production related controls experience
  • Comfortable with working off shift or 4-crew.
Education Required:
  • High School Diploma
  • Preferred Associate's degree (Electrical, Controls) or Bachelors of Science (Electrical, Controls)