Lead Mechanical Engineer

1 week ago

Houston, Texas, United States Proman USA Full time
Job Overview

Position Summary

The Principal Mechanical Engineer will deliver expert knowledge and assistance in the planning, upkeep, troubleshooting, project execution, and installation tasks concerning all mechanical systems within the facility. This role encompasses the formulation and execution of a thorough Reliability Centered Maintenance strategy aimed at fulfilling plant objectives, goals, and key performance indicators. The Principal Mechanical Engineer will serve as a Subject Matter Expert (SME) in conducting technical assessments of mechanical operations, quality assurance, and quality control regarding equipment repairs and tasks performed by Contractors and Technicians.

Key Responsibilities

  • Engage with colleagues in organizational Health, Safety, and Environmental (HSE) initiatives, consistently striving to enhance workplace safety.
  • Design and implement maintenance engineering strategies to guarantee the reliability and availability of both static and rotating equipment throughout their lifecycle.
  • Oversee and monitor all critical fixed mechanical assets within operational facilities, including piping and structural components.
  • Act as the Mechanical Integrity liaison for fixed equipment inspections.
  • Monitor and report on the performance and reliability of fixed equipment through Key Performance Indicators (KPIs) to improve efficiency and minimize downtime.
  • Provide technical guidance for projects, including large-scale expansions, capital initiatives, and modifications.
  • Ensure that capital and operational projects are executed safely, within budget, on schedule, and meet required quality standards.
  • Participate in and occasionally lead pre-commissioning and commissioning activities, including witnessing equipment installations.
  • Facilitate discussions regarding engineering solutions for routine maintenance challenges.
  • Diagnose equipment-related efficiency issues.
  • Review and support engineers in completing reports and troubleshooting activities.
  • Mentor and develop junior engineers.
  • Evaluate plant equipment operating parameters and initiate technical discussions with operations to optimize performance.
  • Lead assessments of plant trips to determine root causes and provide actionable recommendations.
  • Ensure that equipment history records are meticulously updated, including downtime, cause codes, priority codes, labor hours, materials used, and incurred costs.
  • Review and recommend modifications to the annual planned maintenance programs and equipment audits to enhance future initiatives.
  • Implement approved reliability and plant enhancement projects within budgetary and scheduling constraints.
  • Serve as a subject matter expert to contribute to the development and execution of long-term planning programs for equipment, including end-of-life and repair or replacement decisions.
  • Identify potential plant threats through Condition Monitoring programs and trend analysis.
  • Generate reliability reports based on completed inspections.
  • Conduct diagnostic inspections and troubleshooting on plant equipment.
  • Support turnaround jobs in alignment with safety, quality, scheduling, and budgetary guidelines.
  • Oversee Quality Assurance/Quality Control (QA/QC) for off-site repairs and rebuilds.
  • Maintain a professional demeanor at all times with clients and vendors, ensuring a positive representation of the company.
  • Adhere to all relevant company policies and procedures.
  • Perform additional tasks as assigned.

Qualifications

Licenses and Certifications

  • Preferred certifications include API 510, API 570, API 653, API 580, CMRP, CRE, and CRL.

Education and Experience

  • A Bachelor's Degree in Mechanical Engineering is required.
  • A minimum of seven (7) years of experience in a process plant environment is required.
  • Extensive knowledge of Static and Rotating Equipment, maintenance, and reliability engineering is essential.
  • Familiarity with Hazard and Operability Studies (HAZOPS) is preferred.
  • Understanding of Process Safety Management (PSM) requirements is preferred.
  • Knowledge of Project Management principles is preferred.
  • Experience in leading teams is preferred.

Special Requirements

Tools and Equipment

  • Computer
  • Copy Machine
  • Scanner
  • Telephone system

Software Proficiency

  • Proficient in Microsoft Office, including Excel, Word, and Outlook.
  • Experience with Microsoft Project and either SAP or Maximo is preferred.

Physical Requirements

  • Ability to lift up to 20 lbs. occasionally.
  • Ability to sit for extended periods.
  • Effective communication skills through various means are required.

Environmental Conditions

  • Work is performed in an office environment, utilizing office equipment such as computers, telephones, and copiers.
  • Fieldwork may be required in extreme weather conditions.
  • Noise levels may vary, typically moderate but potentially elevated during field activities.

Work Schedule

  • Regular 40-hour work week, with normal duty hours assigned.
  • Occasional evening and weekend work may be necessary based on job demands.
  • Extended hours may be required to meet deadlines or support facility emergencies.

Travel Requirements

  • Up to 25% travel may be necessary.

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