Senior Coating Quality Inspector

2 weeks ago


Sulphur, Louisiana, United States Recon Management Services INC Full time
(*IN PLANT ROLE - See Client specific information below in Job Requirements)

Overview:

The Coating Inspector is responsible for ensuring the effective application of protective coatings on pipelines, fabricated piping, and storage tanks. This role requires a comprehensive understanding of coating application processes, testing equipment operation, and adherence to company, industry, and manufacturer specifications. Familiarity with safety regulations as outlined by OSHA is essential. The inspector will oversee daily surface preparation, painting, and coating tasks across diverse sectors.

Key Responsibilities:
  • Possess in-depth knowledge and skills related to protective coating applications on pipelines, fabricated piping, and storage tanks.
  • Conduct visual and non-destructive examinations on stationary equipment in line with API and ASME standards, offering technical guidance for repairs, re-rates, replacements, or modifications of plant equipment.
  • Execute routine tests on materials, services in progress, or completed projects, comparing results against company quality benchmarks.
  • Document findings and report to the Supervisor for analysis and necessary actions.
  • Perform visual inspections to identify apparent defects.
  • Carry out detailed visual inspections when necessary to assess product/service quality where limits are ambiguous.
  • Detect defective work and assist in implementing corrective measures.
  • Maintain records of inspection results on forms or charts, reporting the number of defects identified.
  • Post and manage inspection data forms and charts, tracking quality levels for specialized studies.
  • May serve as a quality control clerk, overseeing all quality documentation for the facility.
  • Ensure all materials used meet client company specifications.
  • Collaborate closely with the Repair/Cut-Out Welding Inspector, NDT, and Contractor's Representative to ensure that no repairs or cutouts are improperly coated.
  • Ensure compliance with all specifications and safety standards.
  • Track and report material usage and waste.
  • Perform additional job-related duties as assigned.
Qualifications:
  • High School Diploma or Equivalent (GED) with a minimum of five (5) years of relevant experience, or a combination of education and experience sufficient to fulfill the essential duties of the role.
Essential Skills:
  • Familiarity with safety standards for coating applications as defined by OSHA.
  • Comprehensive knowledge of API 510/570 (certification preferred) and ASME standards.
  • Experience in non-destructive testing is advantageous but not mandatory.
  • At least 2 years of experience in coating application or inspection within the petroleum or chemical sectors, or
  • One year of experience in coating application or inspection along with either NACE CIP Level III certification or SSPC PCI Level III certification.
  • API 1169 Certification is mandatory for inspectors.
Physical Demands:
  • Ability to navigate stairs, ladders, and scaffolding.
  • Ability to traverse both even and uneven surfaces.
  • Ability to wear personal protective equipment including fire retardant clothing, hard hat, safety glasses, steel-toed shoes, and respirator.
  • Ability to enter confined spaces.
  • Ability to walk up to one mile on industrial plant and construction sites in varying weather conditions.
  • Ability to work in protective clothing that may raise body temperatures for short durations.
  • Ability to use multi-level stair towers and rung ladders independently.
  • Ability to hear safety alarms and signals while using hearing protection.
  • Ability to sit at a desk and operate a computer for extended periods.
  • Ability to stand, use hands and fingers, grip, handle or feel; reach with hands and arms, climb or balance, stoop, kneel, crouch or crawl, and communicate effectively.
  • Ability to see with visual acuity and differentiate colors.
  • Ability to operate a motor vehicle and possess a valid driver's license.
  • Ability to regularly lift and carry 15 lbs., with occasional lifting of up to 25 lbs.
Requirements

*Due to in plant position the below referenced Job Duties have been provided by the client.

Coating Inspector:
- Review and approve coating execution plans
- Review and approve daily inspection reports
- Witness hold points on all major coating jobs
- Witness QC tests being performed (holiday test, CSN test, Profile test, etc.)
- Coordinate with Contract QC on work process (percentage complete, sq ft blasted, gallons used, etc.)
- Recommend coating systems utilized in the R-specs
- Assess existing coating condition of upcoming jobs and recommend a repair procedure
- Take pictures to document each hold point in the job process

Miscellaneous duties:
- Fill out Haz Reviews for approval by I&H department
- Sign permit as sponsor for inspection companies performing work (drone, MFE, X-Ray, etc.)
- Oversee and coordinate with external shell scan crews
- Mark up weld repairs per API 653 on new weld jobs
- Witness QC tests performed (PT, MT, Vacuum Test, etc.)
- Perform API 653 external inspections including:
- Report on tank conditions
- UT all nozzles attached to tank
- UT chime, shell and roof
- Assess coating condition
- Perform CP test
- Inspect hydro on tanks using blacklight and sign off
- Sign off final closure for tanks to be put back in service
- Locate and assess PSV's using OSI and P&ID
- Enter UT reading in PCMS on existing circuits as well as creating new circuits
- Enter external API tank reports into PSMS
- Add recommendation to SAP

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