Lead Metallurgical Engineer, Supply Chain Operations

2 weeks ago

Brownsville, Texas, United States SpaceX Full time

At SpaceX, we are driven by the vision of a future where humanity explores the cosmos. Our mission is to develop the technologies necessary to make this a reality, ultimately aiming to establish human life on Mars.

LEAD METALLURGICAL ENGINEER, SUPPLY CHAIN OPERATIONS

This role is integral to our Starship initiative and demands a blend of exceptional leadership and technical expertise. It is a highly specialized position that necessitates hands-on experience in process engineering and the development of new products, ensuring a seamless transition to stable production for the machined components and assemblies utilized in our rockets and engines. The ideal candidate will possess a comprehensive understanding of the machining and assembly of metallic components, coupled with a willingness to tackle new challenges in uncharted territories to further our mission to Mars.

KEY RESPONSIBILITIES:

  • Drive innovative material development at mills for proprietary SpaceX materials.
  • Implement stringent requirements at global mills to guarantee the acquisition of aerospace-grade materials for the Starship initiative.
  • Serve as the metallurgical liaison for all procured metallic raw materials and semi-finished products, addressing urgent challenges at suppliers and mitigating risks associated with high-impact manufacturing and quality issues.
  • Lead the resolution of technical quality issues and non-conformances, acting as a bridge between purchasing, engineering, manufacturing, and suppliers.
  • Collaborate with procurement to identify and qualify exceptional suppliers based on quality and their capacity to meet demanding production timelines.
  • Partner with suppliers to enhance their capabilities in producing unique products for SpaceX, often expanding their offerings into new materials and processes.
  • Establish and endorse process controls to manage critical characteristics.
  • Conduct design for manufacturing (DFM) evaluations to ensure parts are manufacturable from the outset, ideally before sourcing.
  • Oversee the new product introduction (NPI) process at suppliers for new components, drawing modifications, or when transitioning existing parts to new suppliers.
  • Propose technical product enhancements to minimize quality and delivery risks, as well as potential defect opportunities.
  • Assess and review supplier manufacturing processes and quality systems.
  • Provide constructive feedback on manufacturing methodologies and technologies.
  • Manage supplier improvement initiatives.
  • Enhance supplier quality performance through workshops at supplier facilities, offering technical assistance in developing quality systems, or other necessary support.
  • Exhibit innovation, technical proficiency, meticulous attention to detail, self-motivation, and courage.
  • Pursue results and prioritize customer satisfaction.
  • Collaborate with teams, lead projects, and continuously strive for improvement within the supply chain.

BASIC QUALIFICATIONS:

  • Bachelor's degree in an engineering or materials discipline.
  • 5+ years of experience in manufacturing, materials, or process engineering.

PREFERRED SKILLS AND EXPERIENCE:

  • Master's degree in metallurgical engineering or materials science & engineering.
  • 2+ years of experience with TIG, MIG, and resistance welding of stainless steel.
  • Familiarity with metallic mill products in the alloys and product forms relevant to our launch vehicles and engines, particularly stainless steels.
  • Experience with coil products, tubing, castings, and/or forgings.
  • Broad knowledge of ancillary processes related to the production of metallic parts, such as NDE and heat treatment.
  • Technical skills including proficiency in interpreting 2D blueprints and model drawings.
  • Understanding of supplier quality processes, including Production Part Approval Process, Advanced Product Quality Planning, and First Article Inspection Reports.
  • Knowledge of statistical methods and techniques, such as design of experiments and Six Sigma.
  • Experience with Quality Systems (ISO 9000/TS/AS9100/NADCAP).
  • Disciplined problem-solving approach, such as 8D methodology.
  • Proficient in MS Office applications and technical report writing.
  • Familiarity with lean principles.
  • Experience in sharing information and influencing others; strong written and verbal communication skills, capable of liaising cross-functionally and making presentations to team members and management.
  • Experience with MRP or ERP systems.

ADDITIONAL REQUIREMENTS:

  • Must be available for extended hours, including nights and/or weekends as necessary to achieve significant milestones.
  • Willingness to travel up to 50% of the work week, which may include international travel.
  • This position requires on-site presence; remote work is not an option.
  • A valid driver's license is required.

COMPENSATION AND BENEFITS:

Pay Range:
Supply Chain Engineer/Senior: $125,000 - $175,000 per year.

Your actual level and base salary will be determined on a case-by-case basis and may vary based on job-related knowledge, skills, education, and experience.

Base salary is just one component of your total rewards package at SpaceX. You may also be eligible for long-term incentives, including company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the opportunity to purchase additional stock at a discount through an Employee Stock Purchase Plan. Comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short & long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks are also part of the package. You may accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays each year. Exempt employees are entitled to 5 days of sick leave annually.

ITAR REQUIREMENTS:

  • To comply with U.S. Government export regulations, applicants must be U.S. citizens, lawful permanent residents, refugees, or asylees, or be eligible to obtain the necessary authorizations from the U.S. Department of State.

SpaceX is an Equal Opportunity Employer; employment is based on merit, competence, and qualifications without regard to race, color, religion, gender, national origin, veteran status, disability status, age, sexual orientation, gender identity, marital status, or any other legally protected status.

Applicants seeking to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or those requiring reasonable accommodation during the application or interview process, should contact the Human Resources Department.

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