Senior Process Engineer

1 week ago

Springfield, Ohio, United States Silfex Full time
Job Overview

At Silfex, we are at the forefront of innovation, providing essential silicon components that power a wide array of technologies, from consumer electronics to renewable energy solutions. Our commitment to excellence in the semiconductor industry is driven by our talented workforce, dedicated to delivering high-quality products that meet the demands of a rapidly evolving market.

Key Responsibilities:

  • Provide expert technical support for our EDM/CNC machining operations.
  • Collaborate with cross-functional teams, including operations, maintenance, and quality assurance, to enhance existing machining processes and troubleshoot operational challenges.
  • Drive continuous improvement initiatives aimed at enhancing safety, quality, delivery, and productivity metrics.
  • Support current production components by taking ownership of EDM cells, ensuring proper machine qualification, troubleshooting, and documentation.
  • Establish process parameters for new products entering production.
  • Analyze performance data to identify opportunities for process and product enhancements.
  • Optimize machining toolpaths and drilling parameters to achieve high efficiency and quality.
  • Plan projects, manage budgets, and evaluate return on investment to align with operational goals.
  • Work effectively with diverse teams to achieve organizational objectives.
  • Define critical quality parameters and collaborate with manufacturing to ensure optimal EDM process performance.
  • Assess new tooling capabilities and adapt existing tools for new product requirements.
  • Develop and maintain process capability and control, ensuring repeatability and stability through effective management methods.
  • Familiarize yourself with the Silfex Quality Management System and adhere to established quality and operational procedures.

Workplace Culture:

  • Foster a positive work environment that embodies Silfex's mission and core values.
  • Prioritize workplace safety by adhering to safety protocols and promptly reporting any hazards.
  • Communicate effectively and respectfully to promote teamwork and collaboration across all levels of the organization.
  • Embrace lean manufacturing principles and actively participate in continuous improvement efforts.

Qualifications:

  • Bachelor's degree in engineering with a minimum of 8 years of relevant experience, or a master's degree with at least 6 years of experience.
  • Proven ability to solve complex problems in a collaborative environment.
  • Strong background in statistical analysis and problem-solving methodologies.
  • Comprehensive understanding of Statistical Process Control (SPC) and Design of Experiments (DOE).
  • Experience in developing control plans and procedures.
  • Ability to interpret engineering drawings and specifications accurately.
  • Familiarity with Geometric Dimensioning and Tolerancing (GD&T).
  • In-depth knowledge of manufacturing processes and continuous improvement methodologies.
  • Experience with quality assurance tools and techniques used in manufacturing.
  • Ability to analyze data effectively to identify and resolve issues.
  • Experience with machining silicon or similar materials is advantageous.
  • Proficient in project planning and budget management to meet operational objectives.

Physical Requirements:

Accommodations may be made for individuals with disabilities to perform essential functions. Regular standing and manual dexterity are required, along with the ability to reach, walk, sit, and occasionally lift up to 10 pounds. Vision requirements include close and distance vision, peripheral vision, and depth perception.

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