Senior Process Engineer

1 week ago

Springfield, Ohio, United States Silfex Full time
Job Overview

At Silfex, we are at the forefront of technological innovation, providing precision silicon components that are essential for the semiconductor industry. Our products play a crucial role in the global electronics market, supporting the development of cutting-edge devices.

The ideal candidate for this role will be instrumental in enhancing our EDM/CNC machining operations. This position involves collaborating with various teams to refine existing processes, troubleshoot challenges, and introduce new machining applications.

Key Responsibilities:

  • Provide expert technical support for EDM/CNC machining operations.
  • Work closely with operations, maintenance, and quality teams to optimize machining processes and resolve issues.
  • Drive continuous improvement initiatives focused on safety, quality, delivery, and productivity.
  • Support current production parts by offering technical leadership in EDM cells, ensuring machine qualification and troubleshooting.
  • Establish process parameters for new components introduced to production.
  • Analyze machine performance data to identify opportunities for process and product enhancements.
  • Optimize toolpaths and drilling parameters to achieve efficient and high-quality machining results.
  • Plan projects, create budgets, and evaluate Return on Investment to align with Annual Operating Plans.
  • Collaborate with cross-functional teams to meet organizational objectives.
  • Define critical quality process parameters and work with manufacturing to ensure optimal EDM process performance.
  • Assess new tool capabilities and adapt existing tools for new product processing.
  • Develop and maintain process capability and control through effective management methods.
  • Familiarize with the Silfex Quality Management System and adhere to Quality Procedures and Operating Procedures.

Workplace Culture:

  • Foster a positive attitude and strong work ethic aligned with Silfex's Mission and Core Values.
  • Commit to workplace safety by adhering to all safety policies and reporting any unsafe conditions.
  • Communicate effectively and respectfully to promote teamwork and collaboration.
  • Implement lean manufacturing principles and maintain a clean and organized work environment.

Qualifications:

  • Bachelor's degree in engineering with a minimum of 8 years of relevant experience, or a master's degree with at least 6 years of experience.
  • Proven experience in problem-solving within complex systems alongside cross-functional teams.
  • Strong knowledge of statistical analysis tools and methodologies.
  • In-depth understanding of Statistical Process Control (SPC) and Design of Experiments (DOE).
  • Experience in developing control plans and procedures.
  • Ability to interpret engineering drawings and specifications.
  • Familiarity with Geometric Dimensioning and Tolerancing (GD&T).
  • Comprehensive knowledge of manufacturing processes and continuous improvement methodologies.
  • Experience with quality assurance tools and methods for manufacturing processes.
  • Ability to work effectively in a collaborative environment with diverse teams.
  • Demonstrated analytical skills for problem definition and data analysis.
  • Experience with machining silicon or similar materials is advantageous.

Physical Requirements:

Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. This role requires regular standing and manual dexterity. Candidates should be able to lift up to 10 pounds and meet vision requirements for close and distance tasks.

Employees may work near moving mechanical parts and are occasionally exposed to various environmental conditions. Compliance with all PPE requirements is mandatory.

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