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Senior Process Engineer

2 months ago

Springfield, Ohio, United States Silfex Full time
Job Overview

In the realm of cutting-edge technology, from mobile devices to renewable energy solutions, Silfex stands at the forefront, providing essential silicon components that drive innovation.

As a premier supplier of precision silicon components, Silfex plays a vital role in the semiconductor and optical markets, contributing significantly to the expansive global electronics sector. Our dedicated team is the backbone of our success, enabling us to forge connections across the world.

The ideal candidate for this role will enjoy a comprehensive benefits package. To explore the benefits offered for this position, please refer to our company resources.

Key Responsibilities:

  • Provide expert technical support to our EDM/CNC machining operations.
  • Work collaboratively with operational, maintenance, and quality teams to enhance existing machining processes, resolve issues, and innovate new machining applications.
  • Lead initiatives for continuous improvement, focusing on safety, quality, delivery, and productivity metrics.
  • Partner with operation and maintenance teams to support production parts, ensuring technical leadership in EDM cells, qualifying and troubleshooting machinery, and maintaining necessary documentation.
  • Establish process parameters for new components introduced into production.
  • Analyze machine performance data to identify opportunities for process and product enhancements.
  • Refine toolpaths and drilling parameters to achieve efficient and high-quality machining outcomes.
  • Oversee project planning, budget creation, cost-saving initiatives, and Return on Investment to align with Annual Operating Plans, ensuring accountability for timely project execution.
  • Collaborate with cross-functional teams to meet organizational objectives.
  • Define critical quality process parameters and collaborate with manufacturing to establish process controls that ensure optimal EDM operations.
  • Assess new tool capabilities and adapt existing tools for new product processing to fulfill customer specifications.
  • Develop and maintain process capability and control, ensuring repeatability and stability through Statistical Process Control (SPC), engineering controls, and effective process management techniques.
  • Acquire and apply knowledge of the Silfex Quality Management System, adhering to Quality Procedures and Operating Procedures.

Workplace Culture:

  • Exhibit a positive attitude and strong work ethic that aligns with Silfex's Mission and Core Values.
  • Foster a culture of safety in all operations, ensuring a secure work environment by adhering to safety policies and promptly reporting any incidents or unsafe conditions.
  • Communicate effectively and empathetically to inspire teamwork and collaboration across all levels of the organization.
  • Implement lean manufacturing principles and 5S methodologies, taking ownership of continuous improvement initiatives and maintaining cleanliness and organization in the workplace.

Qualifications:

To excel in this position, candidates must demonstrate the following:

  • A Bachelor's degree in engineering with a minimum of 8 years of relevant experience, or a Master's degree with at least 6 years of related experience.
  • Proven experience in problem-solving within complex systems alongside cross-functional teams.
  • Familiarity with statistical analysis tools (e.g., JMP, Minitab) and problem-solving methodologies.
  • Comprehensive understanding of Statistical Process Control (SPC) and Design of Experiments (DOE).
  • Experience in developing control plans and procedures.
  • Ability to interpret engineering drawings and specifications.
  • Knowledge of Geometric Dimensioning and Tolerancing (GD&T).
  • Strong grasp of manufacturing processes, lean principles, and continuous improvement strategies.
  • Familiarity with quality assurance tools and methods applicable to manufacturing processes (e.g., DMAIC, 8D, GRR).
  • Experience working in collaborative, matrixed environments with diverse teams, semiconductor clients, and partners.
  • Demonstrated analytical skills to identify problems, gather data, establish facts, and draw valid conclusions.
  • Experience with machining silicon or other hard, brittle materials is advantageous.
  • Proficient in project planning, budget management, and Return on Investment analysis to meet Annual Operating Plans, with a commitment to deliverables and accountability for project timelines and budgets.

Physical Requirements:

Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. While executing job duties, employees are regularly required to stand and manipulate objects with their hands. Frequent reaching with hands and arms is necessary.

Occasional walking, sitting, climbing, balancing, stooping, kneeling, crouching, or crawling may be required, along with effective communication abilities. Employees may need to lift items weighing up to 10 pounds. Vision requirements include close, distance, peripheral vision, depth perception, and the ability to adjust focus.

While performing job duties, employees may work near moving mechanical parts and be exposed to fumes or airborne particles. Occasional exposure to wet or humid conditions may occur, and the noise level in the environment is moderate. Compliance with all PPE requirements as outlined in Silfex procedures is mandatory.