Manufacturing Control Systems Engineer
1 week ago
The Automation Controls Engineer will oversee the design, development, implementation, and upkeep of automated systems and control mechanisms within a manufacturing setting.
The Automation Controls Engineer will collaborate closely with cross-functional teams, including maintenance, production, and quality assurance, to ensure effective and dependable plant operations.
Key Responsibilities:
Design and Development:
Engineer, develop, and deploy control systems, including PLC (Programmable Logic Controllers), HMI (Human-Machine Interface), and SCADA (Supervisory Control and Data Acquisition) systems.
Process Improvement:
Evaluate manufacturing processes and pinpoint opportunities for automation and process enhancement.
Implement and assess control strategies to boost efficiency, minimize downtime, and improve product quality.
Conduct root cause analysis of control system failures and execute corrective measures.
Maintenance and Support:
Offer technical assistance to maintenance and production teams for diagnosing and resolving control system challenges.
Develop and implement preventative maintenance plans for control systems.
Ensure adherence to safety regulations and standards for all control systems and equipment.
Project Management:
Lead and manage control system initiatives from inception to completion, including budgeting, scheduling, and resource management.
Coordinate with suppliers and contractors for the acquisition and installation of control system components.
Documentation and Training:
Maintain precise documentation of control system designs, programs, and processes.
Educate plant personnel on the operation and maintenance of control systems.
Create and update standard operating procedures (SOPs) related to control systems.
Compliance and Standards:
Ensure all control systems adhere to industry standards, codes, and regulations.
Participate in safety audits and risk assessments concerning control systems.
Qualifications:
Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related field, or equivalent experience.
A minimum of 5 years of experience in control systems engineering within a manufacturing context.
Proficiency in PLC programming languages (e.g., Ladder Logic, Structured Text, Function Block), HMI/SCADA development, and associated software tools.
Strong knowledge of electrical systems, instrumentation, and automation technology.
Experience with industrial communication protocols (e.g., Ethernet/IP, Modbus, Profibus).
Ability to read and interpret electrical schematics, P&IDs, and technical drawings.
Strong analytical skills and the capability to work independently as well as in a team environment.
Excellent communication and project management abilities.
Familiarity with safety regulations and standards (e.g., OSHA, NFPA).
Knowledge of electrical regulations and standards (e.g., NEC, IEEE).
Preferred
Qualifications:
Understanding of Lean Manufacturing and Six Sigma methodologies.
Experience with industrial networking and cybersecurity practices.
Certification in Control Systems Engineering (CSE) or a related certification.
Knowledge of hardware and instrumentation experience.
Physical Requirements:
Ability to stand, walk, and work in industrial environments for extended periods.
Ability to lift and move equipment and materials weighing up to 50 pounds.
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