Aseptic Filling Equipment Specialist

1 week ago

Middlesex, United States Firstwave Innovations Full time
Job Overview

Position Summary:

The Aseptic Filling Equipment Specialist will play a crucial role in enhancing operational efficiency and fostering a collaborative work environment across various departments. This position involves the operation and maintenance of aseptic filling machinery, with a strong emphasis on achieving key performance indicators (KPIs) while adhering to all relevant regulatory standards including GMP, SOP, GFSI, USDA, FDA, NCDA, and HACCP.

Supervisory Role:

  • No supervisory responsibilities.

Key Responsibilities:

  • Diagnose and resolve issues with underperforming equipment.
  • Maintain compliance with all regulatory, customer, and internal documentation requirements.
  • Develop and implement strategies to optimize resources and improve KPIs.
  • Support management in various projects and initiatives as required.
  • Set up, sterilize, and operate aseptic filling, batching, and packaging equipment while continuously monitoring performance.
  • Conduct regular packaging integrity tests, weight checks, and metal detection following established validation protocols.
  • Ensure the correct packaging materials are utilized for each product and accurately document machine downtime.
  • Maintain a consistent supply of hydrogen peroxide for sterilization processes.
  • Collaborate with engineering teams to perform preventive maintenance and establish appropriate maintenance schedules for equipment.
  • Utilize Lockout/Tagout (LOTO) procedures effectively.
  • Apply 5S methodologies to maintain organized workspaces.
  • Communicate and understand machine-specific KPIs, reporting findings to management.
  • Take ownership of daily performance KPIs across multiple production lines.
  • Demonstrate strong time management skills and the ability to prioritize tasks independently.
  • Adhere to all safety protocols and Good Manufacturing Practices (GMP).
  • Perform Cleaning In Place (CIP), Cleaning Out of Place (COP), and Sterilization In Place (SIP) before and after production runs.
  • Assist in allergen monitoring initiatives and collaborate with engineering on routine preventive maintenance.
  • Engage in sanitation tasks and uphold housekeeping standards.
  • Participate in troubleshooting and batching/processing support.
  • Assist with quality assurance monitoring and documentation.
  • Promote a robust food safety culture in line with SQF requirements.
  • Actively contribute to the continuous improvement of food safety as part of a multidisciplinary team.
  • Support the mission of promoting health and wellness through the delivery of high-quality, sustainable food products.

Essential Skills and Qualifications:

  • Comprehensive knowledge of OSHA and safety regulations.
  • Strong attention to detail.
  • Ability to work effectively in team settings, fostering a positive collaborative environment.
  • Maintain a constructive attitude in a dynamic production atmosphere.

Education and Experience Requirements:

  • High School diploma or equivalent.
  • Forklift and aerial platform certification to be obtained within three months of hire.
  • Completion of better processing control school and Acidified Foods course within the first six months of employment.

Physical Demands:

  • Ability to stand and walk for extended periods during shifts.
  • Capable of lifting up to 15 pounds multiple times throughout the shift.
  • Frequent bending, crouching, and twisting may be required.
  • Willingness to work in various challenging conditions, including confined spaces, heights, and extreme temperatures.

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