Aseptic Filling Equipment Specialist

1 week ago

Middlesex, United States Firstwave Innovations Full time
Job Overview

Position Summary:

The Aseptic Filling Equipment Specialist will play a pivotal role in driving ongoing enhancements and fostering a culture of total employee involvement by nurturing effective collaborations across all departments. Key responsibilities encompass the operation and upkeep of aseptic machinery, adherence to process standards, and a focus on achieving key performance indicators (KPIs). Additionally, compliance with all relevant regulations including GMP, SOP, GFSI, USDA, FDA, NCDA, HACCP, and Food Safety protocols is essential.

Supervisory Duties:

  • No supervisory responsibilities.

Key Responsibilities:

  • Diagnose and resolve issues with underperforming equipment.
  • Maintain all necessary regulatory, customer, and internal documentation.
  • Develop and implement strategies to optimize resources and enhance KPIs.
  • Support management with various projects and initiatives as required.
  • Set up, sterilize, and operate aseptic filling, batching, and packaging equipment.
  • Conduct routine packaging integrity tests, weight checks, and metal detection using validated methods.
  • Ensure appropriate packaging materials are utilized for the products being manufactured.
  • Monitor and document machine and equipment downtime.
  • Maintain a consistent supply of hydrogen peroxide for material sterilization in the filling machine.
  • Collaborate with engineering to perform preventive maintenance and establish optimal maintenance schedules for designated equipment.
  • Utilize Lockout/Tagout (LOTO) procedures correctly.
  • Implement and adhere to 5S standards in work areas.
  • Communicate and understand machine and line-specific KPIs, reporting findings to management.
  • Take ownership of daily performance KPIs across multiple production lines.
  • Demonstrate strong time management skills, capable of multitasking and prioritizing without extensive supervision.
  • Comply with all safety guidelines and Good Manufacturing Practices (GMP).
  • Conduct Clean-in-Place (CIP), Clean-out-of-Place (COP), and Sterilize-in-Place (SIP) procedures before and after production.
  • Assist in allergen monitoring programs and collaborate with engineering on routine preventive maintenance.
  • Ensure sanitation and housekeeping standards are upheld.
  • Participate in troubleshooting and batching/processing assistance.
  • Support quality assurance monitoring and documentation efforts.
  • Promote SQF requirements and foster a robust food safety culture.
  • Engage actively in the implementation and continuous improvement of food safety as part of a multidisciplinary team.
  • Commit to the B-corp mission of enhancing global health and wellness through the provision of high-quality, nutritious foods using sustainable practices.

Required Skills and Qualifications:

  • Comprehensive knowledge of current OSHA and safety standards.
  • Strong attention to detail.
  • Ability to work effectively in teams and contribute to a positive team environment.
  • Maintain a positive attitude in a dynamic production setting.

Education and Experience:

  • High School diploma or equivalent.
  • Forklift and aerial platform certification required within three months of hire.
  • Completion of better processing control school and Acidified Foods course within the first six months of employment.

Physical Requirements:

  • Ability to stand and walk for extended periods, typically 8-hour shifts.
  • Capability to lift up to 15 pounds multiple times during a shift.
  • Frequent bending, crouching, and twisting may be required.
  • Willingness to work in various challenging conditions, including confined spaces, heights, and extreme temperatures.

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