Quality Assurance Engineer
2 weeks ago
Overview:
Shaping the Future Together.
FXI stands at the forefront of foam innovation across various sectors including Bedding, Furniture, Industrial, Home & Office, Healthcare, and Transportation. Our commitment is to deliver customized solutions that exceed the expectations of our clients and consumers. With our corporate headquarters, advanced research and development center, and numerous manufacturing sites throughout North America, FXI fosters a culture of creativity and success recognized by customers, suppliers, and industry peers. Our offerings encompass finished products, sub-assemblies, services, and raw materials for OEMs, fabricators, and retailers. FXI's foam innovations are integral to countless applications, leading the way in foam technology. Join us in this journey
Position Summary:
The role involves devising practical and innovative strategies to enhance both in-process and final product quality by: (1) Integrating Voice of the Employee (VOE), Voice of the Customer (VOC), trends from customer complaints, and in-process audit data into product and process design and equipment selection plans; (2) Initiating and facilitating operator training and certification programs; (3) Effectively addressing and resolving manufacturing quality issues through robust corrective actions within the framework of Quality Management Systems (QMS) and data-driven decision-making; (4) Standardizing processes across the organization for core manufacturing and testing operations.
Key Responsibilities:
Collaborate closely with Operations and the Corporate Quality team to:
- Lead customer-centric manufacturing quality enhancement projects from inception to realization of improved outcomes.
- Ensure adherence to FXI's Quality Management System (QMS), ISO:9001, and IATF16949 standards at facilities within the designated region.
- Prepare advanced quality planning documentation and engage in quality planning activities, including Failure Mode and Effects Analysis (FMEA), Process Flow Diagrams, Control Charts, and Gage Repeatability and Reproducibility (Gage R&R) studies.
- Utilize key metrics data to formulate Plan-Do-Check-Act (PDCA) improvement strategies, present them to plant leadership, and facilitate implementation through employee training.
- Provide quality engineering expertise and leverage specialized skills within the quality domain.
- Drive the corrective and preventive action program from initiation to resolution.
- Establish positive relationships and collaborate with plant quality managers to manage and implement engineering changes, process enhancements, and new product introductions.
- Deliver measurable results as indicated by key metrics such as defect rates, parts per million (PPM), returned credits, cost of quality, and closure of corrective actions.
- Develop plant- and product-specific training programs to enhance quality awareness among employees.
- Work with cross-functional teams to create layered process audits and train stakeholders.
- Participate in Corporate Quality Audits and third-party audits.
Qualifications:
Education and Experience:
- 1-3 years of relevant experience in a Quality Engineer capacity within the automotive sector or with automotive clients.
- Bachelor's degree or equivalent professional experience, preferably in Mechanical, Chemical, or Industrial Engineering.
Position Qualifications:
- Strong analytical, problem-solving, and project management capabilities.
- Comprehensive understanding of metrology, statistics, and statistical methodologies including Statistical Process Control (SPC).
- Proficient knowledge of FMEAs, Production Part Approval Process (PPAP), Advanced Product Quality Planning (APQP), Calibration, and Six Sigma principles.
- Effective verbal and written communication skills in a collaborative team environment.
- Able to manage multiple complex situations daily and adapt to rapidly changing priorities.
- Demonstrated proficiency in information technology tools (e.g., Microsoft Word, Excel, Access, PowerPoint, Visio, SharePoint, and statistical analysis software).
- Certification by the American Society for Quality (ASQ) as a Certified Quality Engineer (CQE), Certified Quality Auditor (CQA), or Certified Quality Manager (CQM) is highly desirable.
Travel Requirements:
Willingness to travel up to 50% of the time.
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