Senior Mechanical Manufacturing Engineer

2 weeks ago


Pittsfield, Massachusetts, United States General Dynamics Full time
Key Responsibilities

Position Title: Advanced Mechanical Manufacturing Engineer

Location: Pittsfield, Massachusetts
Clearance Requirement: Secret clearance necessary, obtainable within a reasonable timeframe based on criteria
Employment Type: Full Time
Company: General Dynamics Mission Systems, Inc.

Essential Qualifications

A Bachelor's degree in Mechanical Engineering or a related field is required, along with a minimum of 5 years of relevant experience, or a Master's degree with at least 3 years of related experience.

Security Clearance: Candidates must possess a Department of Defense Secret security clearance within a reasonable timeframe. Selected individuals will undergo a U.S. Government security investigation and must meet eligibility criteria for access to classified information. U.S. citizenship is mandatory due to the nature of work conducted within our facilities.

Role Overview

As an Advanced Mechanical / Manufacturing Engineer, you will be part of a dynamic, cross-functional team focused on addressing daily production challenges and consistently fulfilling commitments.
You will leverage your expertise to develop, implement, and sustain methodologies, operational sequences, and processes for the manufacturing or fabrication of parts, components, sub-assemblies, and final assemblies.

The Advanced Mechanical / Manufacturing Engineer will create engineering tools, strategies, and systems, as well as floor layouts and plans for both new and existing products and processes. This role involves procedural documentation for the implementation and maintenance of methods, operational sequences, and equipment calibration requirements. At GDMS, we are dedicated to enhancing manufacturing techniques, utilizing our team's knowledge of product design, materials, fabrication processes, tooling, production equipment capabilities, assembly methods, and quality control standards. You will not only work on cutting-edge technology but also help shape its future.

What You Will Experience:
  • Engaging with technologies that are often top-secret
  • Collaborating with a team of innovative thinkers dedicated to exploring future possibilities
  • Opportunities for continuous learning as new knowledge emerges
What You Bring:
  • A Bachelor's degree in Manufacturing or Industrial Engineering, or a related specialized area, plus a minimum of 8 years of relevant experience; or a Master's degree with at least 6 years of relevant experience
  • Strong ability to identify and communicate information pertinent to effective manufacturing engineering design
  • Extensive knowledge of manufacturing and engineering systems and applications
  • Proficient understanding of manufacturing engineering concepts, principles, and theories
  • Comprehensive knowledge of Engineering and/or Manufacturing best practices
  • Excellent communication skills
  • Proficiency in MS Office and Engineering software, including 3D CAD Design Software
  • Experience with manufacturing efficiency strategies such as Lean, Six Sigma, 5S, and Value Stream mapping
  • Proven problem-solving skills with a focus on root cause analysis
  • Strong decision-making capabilities and the ability to work independently and collaboratively
  • Attention to detail to identify potential risks in processes and products
  • Mechanical aptitude to analyze and troubleshoot equipment and operational conditions
  • Familiarity with T9001B standards
  • Self-motivated with the ability to work independently
  • Preferred experience with Enterprise Resource Planning (ERP) tools and document control principles
  • Knowledge of statistical methods and process control
Job Summary:

Collaborate with fellow Manufacturing Engineering professionals to enhance manufacturing process performance, facilitate the transition of new products into production, and support product diagnosis and repair. Maximize efficiency by analyzing equipment layouts, workflows, assembly methods, and workforce utilization. Develop both short-term and long-term operational strategies in partnership with team members, providing essential input for the successful design, development, and execution of these strategies to achieve measurable outcomes in a timely and cost-effective manner.

Participate in the development and analysis of processes, tooling, and effective manufacturing concepts for a range of electromechanical devices.
  • Identify and enhance manufacturing and operational processes to improve efficiency, reduce costs, and increase customer satisfaction
  • Ensure that assigned operational processes consistently meet GDMS, regulatory, and industry standards
  • Provide daily technical support on the production floor, collaborating closely with Cell Leads, Supervisors, and fellow Engineers
  • Lead MRB team meetings with Quality personnel for analysis, material disposition, and corrective action definitions
  • Oversee the selection, installation, and validation of process and packaging equipment using project management tools and Lean Manufacturing techniques
  • Develop and refine existing manufacturing processes, determining in-process testing and final inspection requirements
  • Provide technical guidance to troubleshoot and resolve issues with existing production processes to ensure optimal throughput
  • Ensure consistent operation and adequacy of test equipment and methods
  • Create and maintain key process documentation such as Work Instructions and Routings
  • Establish calibration plans for equipment and testing apparatus
  • Support process validation and equipment qualification tasks in collaboration with project and engineering teams
  • Engage early in managing Production Readiness activities to ensure documentation and processes are in place for controlled production environments
  • Analyze and plan workflow, space requirements, and equipment layout to improve manufacturing efficiency
  • Coordinate the creation of label templates using appropriate software
  • Facilitate early engagement of production personnel in process development to promote robust process transfer
  • Collaborate with Manufacturing Engineers and Trainers to develop and execute Standard Work Instructions and training programs
  • Analyze new designs for manufacturability and collaborate to enhance product design for process enablement
  • Provide technical guidance for detailed machine specification documents
  • Support the procurement and installation of equipment for existing equipment replacement
  • Work with internal and external fabrication resources to ensure successful tooling builds
  • Collaborate with fellow Manufacturing Engineers on component builds, process development, and related activities
  • Utilize lean manufacturing tools to enhance efficiency and quality in manufacturing operations
  • Review proposed component tolerances and provide input on manufacturing capability
  • Participate in the development and approval of packaging concepts for manufactured devices and subcomponents
  • Promote clear communication of processes and support training for assembly, testing, and inspection personnel
  • Foster communication, visibility, and accountability of transfer activities among team members and stakeholders
  • Provide critical input and support for engineering documentation and participate in design reviews
  • Maintain expertise in GDMS products, their design details, product structure, manufacturing processes, and associated risks
  • Serve as a subject matter expert during audits
  • Provide solutions to vendor-related issues as needed
Additional Responsibilities:
  • Ensure adherence to the Quality Policy and Quality System procedures
  • Maintain strong communication across functional areas without direct management responsibilities
  • Research, develop, and implement necessary systems and tools to enhance team capability and capacity
  • Maintain appropriate records of project outputs in accordance with GDMS procedures
  • Provide input and support for capital equipment purchases, including tools and software
  • Be prepared to work extended hours when necessary to meet project deadlines
  • Perform other duties as assigned
What Distinguishes You:
  • Exceptional communication skills to engage with various engineering disciplines, manufacturing, senior leadership, and business development teams
  • Recognized expertise in your field
  • Strong proficiency with CAD modeling tools for creating mechanical models and drawings
  • Ability to manage multiple tasks effectively
  • Capability to resolve complex problems through creativity and ingenuity
Our Commitment to You:
  • A rewarding career path with opportunities for ongoing learning and development
  • Competitive benefits, including 401k matching, flexible time off, paid parental leave, healthcare benefits, wellness programs, and more
  • For more information on our benefits, please visit our website
Workplace Options:
  • This position is fully on-site, contributing to the Pittsfield, Massachusetts team
Salary Information

This estimate represents the typical salary range for this position based on experience and other factors. Actual compensation may vary.

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