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Senior Mechanical Manufacturing Engineer

2 months ago

Pittsfield, Massachusetts, United States General Dynamics Full time
Key Responsibilities

Position Title: Advanced Mechanical Manufacturing Engineer

Location: Pittsfield, Massachusetts
Required Clearance: Secret clearance required, obtainable within a reasonable timeframe
Category: Manufacturing
Employment Type: Full Time
Company: General Dynamics Mission Systems, Inc.

Essential Qualifications

A Bachelor’s degree in Mechanical Engineering or a related field is necessary, along with a minimum of 5 years of relevant experience, or a Master’s degree accompanied by 3 years of pertinent experience.

CLEARANCE REQUIREMENTS: Candidates must possess a Department of Defense Secret security clearance, achievable within a reasonable timeframe. Selected applicants will undergo a U.S. Government security investigation and must meet eligibility criteria for access to classified information. U.S. citizenship is required due to the nature of work performed.

Core Responsibilities

As an Advanced Mechanical / Manufacturing Engineer, you will collaborate with a dedicated cross-functional team to tackle daily production challenges and consistently meet commitments.
Your expertise will be vital in developing, implementing, and maintaining methodologies, operational sequences, and processes in the manufacturing or fabrication of parts, components, sub-assemblies, and final assemblies.

The role involves creating manufacturing engineering tools, strategies, and systems, along with floor layouts and plans for both new and existing products and processes. This will include procedural documentation for the implementation and maintenance of methods, operational sequences, and equipment calibration requirements. At GDMS, we are committed to enhancing manufacturing methods, leveraging our team's knowledge of product design, materials, fabrication processes, tooling, production equipment capabilities, assembly methods, and quality control standards.

What You Will Experience:
  • Cutting-edge technologies that are often classified
  • A team of innovative thinkers dedicated to exploring future possibilities
  • Opportunities for continuous learning as new knowledge is discovered
What You Bring:
  • A Bachelor’s degree in Manufacturing or Industrial Engineering, or a related specialized area, plus a minimum of 8 years of relevant experience; or a Master’s degree with at least 6 years of relevant experience
  • Strong ability to identify and communicate information pertinent to effective manufacturing engineering design
  • Extensive knowledge of manufacturing and engineering systems and applications
  • Proficient understanding of manufacturing engineering concepts, principles, and theories
  • In-depth knowledge of Engineering and/or Manufacturing best practices
  • Excellent communication skills
  • Proficiency in MS Office and engineering-related software, including 3D CAD Design Software
  • Experience with manufacturing efficiency strategies such as Lean, Six Sigma, 5S, and Value Stream Mapping
  • Strong problem-solving skills with a track record of implementing solutions to address root causes
  • Decision-making capabilities and the ability to work independently as well as collaboratively
  • Attention to detail to identify potential risks in processes and products
  • Mechanical aptitude to analyze and troubleshoot abnormal operational conditions
  • Familiarity with T9001B standards
  • Self-motivated and able to work independently
  • Proficiency with Enterprise Resource Planning (ERP) tools and document control principles is preferred
  • Knowledge of statistical methods and process control
Job Overview:

Collaborate with fellow Manufacturing Engineering professionals to enhance manufacturing process performance, facilitate the transition of new products into production, and support product diagnosis and repair. Maximize efficiency by analyzing equipment layouts, workflows, assembly methods, and workforce utilization. Develop both short-term and long-term operational strategies in partnership with team members to achieve measurable outcomes in a timely and cost-effective manner.

Engage in the development and analysis of processes, tooling, and effective manufacturing concepts for basic to complex electromechanical devices.
  • Identify and enhance manufacturing and operational processes to improve efficiency, reduce costs, and increase customer satisfaction
  • Ensure operational processes meet GDMS, regulatory, and industry standards
  • Provide technical support on the production floor, collaborating closely with Cell Leads, Supervisors, and fellow Engineers
  • Lead MRB team meetings alongside Quality personnel for analysis and corrective action definitions
  • Oversee the selection, installation, and validation of process and packaging equipment using project management tools and Lean Manufacturing techniques
  • Develop and refine existing manufacturing processes, including in-process testing and final inspection requirements
  • Provide technical guidance to troubleshoot and resolve issues with production processes
  • Ensure consistent operation and adequacy of test equipment and methods
  • Document process deviations and rework instructions as necessary
  • Maintain key process documentation such as Work Instructions and Routings
  • Establish calibration plans for equipment and testing devices
  • Support validation tasks associated with project and engineering teams
  • Engage early in managing Production Readiness activities to ensure all documentation and processes are in place for controlled production
  • Analyze and plan workflow, space requirements, and equipment layout to improve manufacturing efficiency
  • Coordinate the creation of label templates using relevant software
  • Foster collaboration with production personnel throughout process development for effective knowledge transfer
  • Assist Manufacturing Engineers and Trainers in creating and executing Standard Work Instructions and training
  • Evaluate new designs for manufacturability and collaborate to enhance product design
  • Provide technical guidance for detailed machine specification documents
  • Support procurement and installation of equipment for replacements
  • Collaborate with internal and external fabrication resources to ensure successful tooling builds
  • Work with fellow Manufacturing Engineers on component builds and related activities
  • Utilize lean manufacturing tools to enhance operational efficiency and quality
  • Review proposed component tolerances and provide input on manufacturing capabilities
  • Participate in the development and approval of packaging concepts for manufactured devices
  • Promote clear communication of processes and support training of assembly and inspection personnel
  • Ensure visibility and accountability of transfer activities among team members and stakeholders
  • Provide critical input and analysis on engineering documentation and participate in design reviews
  • Maintain expertise in GDMS products, their design details, and associated risks
  • Serve as a subject matter expert during audits
  • Address vendor issues as necessary
Additional Responsibilities:
  • Ensure adherence to Quality Policy and Quality System procedures
  • Foster strong communication across functional areas
  • Research and implement systems and tools to enhance team capability and capacity
  • Maintain accurate records of project outputs per GDMS procedures
  • Provide input on capital equipment purchases
  • May require extended hours to complete time-sensitive projects
  • Perform other duties as assigned
What Distinguishes You:
  • Exceptional communication skills to interface with various engineering disciplines and leadership
  • Recognized expertise in your field
  • Strong proficiency with CAD tools for mechanical modeling and drawing creation
  • Ability to manage multiple tasks effectively
  • Innovative problem-solving skills to address complex challenges
Our Commitment:
  • A rewarding career path with opportunities for continuous learning and development
  • Competitive benefits including 401k matching, flexible time off, paid parental leave, healthcare benefits, and wellness programs
  • Discover more about our benefits on our website
Workplace Options:
  • This position is fully on-site, contributing to the Pittsfield, Massachusetts team.
Salary Note:

This estimate represents the typical salary range for this position based on experience and other factors. Actual pay may vary. This job posting will remain open until the position is filled.

Combined Salary Range:

USD $116,000.00 - $122,000.00 /Yr.

Company Overview:

At General Dynamics Mission Systems, we rise to the challenge each day to ensure the safety of those that lead, serve, and protect the world we live in. We do this by making the world’s most advanced defense platforms even smarter. Our engineers redefine what’s possible, and our manufacturing team brings it to life, building the brains behind the brawn on submarines, ships, combat vehicles, aircraft, satellites, and other advanced systems.

We pride ourselves on being a great workplace with a shared sense of purpose, committed to a diverse and exciting employee experience that drives innovation and creates a community where all feel welcome and part of something amazing.

We offer highly competitive benefits and a flexible work environment where contributions are recognized and rewarded. General Dynamics is an Equal Opportunity/Affirmative Action Employer committed to hiring a diverse and talented workforce. EOE/Disability/Veteran.