Manufacturing Engineer

6 days ago

Franklin, Wisconsin, United States Extremity Care Full time
Job Summary

**Job Title:** Manufacturing Engineer - Process Improvement Specialist

**Company:** Extremity Care

**Location:** Franklin, WI

**Job Type:** Full-time

**About Us:

At Extremity Care, we are committed to delivering high-quality products and exceptional customer service. We are seeking a highly skilled Manufacturing Engineer to join our team and contribute to our mission of excellence.

Job Description

**Key Responsibilities:**

  • Develop and implement process improvements to enhance efficiency, productivity, and quality.
  • Collaborate with cross-functional teams to design, develop, and implement new manufacturing processes and equipment.
  • Conduct root cause analysis and implement corrective actions to resolve process-related issues.
  • Train and mentor production operators, process technicians, and maintenance personnel on new processes and equipment.
  • Participate in value improvement projects and lead scrap reduction teams using lean methodologies.
  • Provide technical assistance and engineering support to the manufacturing floor to ensure timely delivery of product while meeting customer expectations on cost and quality.
  • Support flawless launch activities through active participation in FMEA, PFD, part and tool design reviews, Kaizen, and other cross-functional team events.
  • Execute validation and qualification protocols for new product, equipment, tooling, and processes.
  • Document lessons learned and report status of all projects and assignments in a timely manner.
  • Generate, update, and implement process documentation, to include ECO's, operator work instructions, manufacturing procedures, sample requests, process, inspection, and troubleshooting guides.
  • Close assigned CAPA's in a timely manner.
  • Complete project and report status in a timely manner. Utilize project management tools in establishing timelines, building action item lists, and completing milestones.
  • Understand and follow the SOP's pertaining to the specific area.
  • Understand and follow the Work Instructions pertaining to the specific area.
  • Maintain hazardous waste according to EH&S procedures.
  • Other duties as assigned.
Requirements

**Education and Experience:**

  • Bachelor of Science in an Engineering discipline required (Mechanical, Bio Medical or Chemical Engineering preferred) from an accredited university.
  • 5 years minimum of experience in a manufacturing environment.
  • Experience in an FDA regulated manufacturing environment (preferably Medical Device) or other regulated industry is preferred.
  • Experience with root cause analysis.
  • Six Sigma Green or Black Belt preferred.
  • Lean Manufacturing preferred.
Physical Requirements

**The physical demands and work environment characteristics described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • This physical demand level for this job is considered medium with frequently lifting between 10-25 pounds and occasionally lifting 50 pounds. Exposure to lifting more than 50 pounds is rare (if ever).
  • Frequently subject to sustained bending, using hands to finger or handle or touch, use foot/feet to operate machine with constant exposure to dynamic standing/sitting.
  • Occasionally exposed to static standing/sitting, pushing/pulling (less than 50lb of force), floor to knuckle lift/lower (less than 50lbs), knuckle to shoulder lift/lower (less than 50lbs), shoulder to overhead lift/lower (less than 50lbs), climb/balance, stoop, kneel, crouch or crawl, reach above shoulders and repetitive bending or squatting.
  • The following vision requirements apply: close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.
  • Constantly exposed to working near moving mechanical parts with frequent exposure to risk of electrical shock.
  • Occasionally exposed to wet humid conditions, working in high precarious places, fumes or airborne particles, extreme cold or heat, outdoor weather conditions, or travel on company business.
  • Rarely (if ever) be subject to toxic or caustic chemicals. The noise level is considered loud if near operating production equipment.
  • Required to wear appropriate Personal Protective Equipment such as: safety glasses in the designated areas, hairnet/beard net, gloves when handling hot objects or solvents, jumpsuit, earplugs (when needed) on production floor.
  • Constantly use hand/power tools and machine equipment, with frequent use of maintenance shop tools.
  • Occasionally will use a PC with Microsoft Office products, manlift/elevator, forklift, and pallet/hydraulic jacks.

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