Manufacturing Process Engineer

2 weeks ago

Hickory, North Carolina, United States HSM Full time

Job Overview

As a Manufacturing Process Engineer, your main focus will be on enhancing and refining production workflows to boost efficiency, lower expenses, and elevate overall output. You will be instrumental in assessing and designing manufacturing systems, pinpointing inefficiencies, and executing plans to optimize resource use. Your skills will significantly contribute to the ongoing enhancement of manufacturing operations, ensuring that the highest quality benchmarks are achieved while maximizing productivity.

Company Overview

Established in 1944, HSM is a third-generation family-owned enterprise renowned for its legacy of manufacturing innovation and dedication to its workforce. With 25 distinct locations nationwide, our Corporate Headquarters is situated in Hickory, NC, serving as the hub for our leadership, finance, environmental health and safety, human resources, and additional teams.

HSM, through its subsidiaries, specializes in producing components for various sectors, including furniture, bedding, transportation, packaging, automotive, and healthcare. We also design and fabricate automated production machinery tailored for these industries. Our products range from everyday items like sofa or bed springs to pool noodles, recliner mechanisms, packaging materials, and more.

Our commitment to excellence transcends our products and processes; it is fundamentally about the individuals who make it all possible. To learn more about our company culture and the benefits we provide to our employees, please explore our website.

Key Responsibilities

Process Evaluation and Enhancement:

  • Examine current manufacturing workflows, processes, and layouts to discover improvement opportunities.
  • Conduct time and motion assessments, analyze data, and collect relevant metrics to identify bottlenecks and inefficiencies.
  • Formulate and execute strategies to enhance production flow, reduce waste, and boost throughput.
  • Work collaboratively with cross-functional teams to redesign processes, eliminate non-value-added tasks, and improve overall efficiency.

Production Coordination and Scheduling:

  • Partner with production managers and planners to create production schedules that align with customer requirements and optimize resource allocation.
  • Conduct capacity planning assessments and provide recommendations for balancing workload and capacity limitations.
  • Assess production needs, lead times, and inventory levels to establish effective material flow and inventory management systems.
  • Apply lean manufacturing principles to minimize lead times, inventory costs, and production cycle durations.

Workstation and Layout Optimization:

  • Enhance workstation configurations to improve ergonomics, reduce worker fatigue, and increase productivity.
  • Design effective material handling systems, including storage area layouts, material flow paths, and transportation methods.
  • Utilize simulation tools to evaluate and validate proposed layout modifications prior to implementation.
  • Collaborate with cross-functional teams to ensure smooth integration of layout changes and equipment installations.

Continuous Improvement Initiatives:

  • Identify avenues for process enhancements, cost reductions, and waste minimization.
  • Implement Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to promote operational excellence.
  • Lead or engage in Kaizen events, root cause analysis, and problem-solving initiatives.
  • Foster a culture of continuous improvement by providing training, guidance, and support to the manufacturing team.

Data Analysis and Performance Monitoring:

  • Gather, analyze, and interpret production data to identify trends, performance gaps, and improvement opportunities.
  • Develop and maintain key performance indicators (KPIs) to assess the effectiveness of manufacturing processes.
  • Prepare reports and presentations to communicate findings and recommendations to management and stakeholders.
  • Collaborate with the quality assurance team to implement statistical process control (SPC) and ensure compliance with product quality standards.

Qualifications

  • Bachelor's degree in Industrial Engineering or a related discipline; a master's degree is advantageous.
  • Demonstrated experience in industrial engineering roles within a manufacturing context.
  • Strong understanding of lean manufacturing principles, process optimization strategies, and continuous improvement practices.
  • Proficiency in computer-aided design (CAD) software and simulation tools.
  • Exceptional analytical and problem-solving abilities with a knack for interpreting complex data.
  • Strong project management and organizational skills, capable of managing multiple projects concurrently.
  • Solid grasp of production planning, scheduling, and material flow concepts.
  • Knowledge of quality control and statistical process control (SPC) methodologies.
  • Effective communication and interpersonal skills for collaboration with cross-functional teams.
  • Familiarity with manufacturing technologies, equipment, and automation systems.
  • A commitment to continuous learning to stay abreast of industry trends and advancements.

Benefits Overview

As a Manufacturing Process Engineer at HSM, you will benefit from:

  • 401k Contribution Match up to 4% (100% Vested from Day 1), 9 paid holidays, 3 Weeks of PTO (Eligible after 60 days), Comprehensive Benefits offerings for you and your family, On-Site No-Cost Medical Clinics for you and Covered Dependents, Teladoc 24/7 ($0 copay), Global Healthcare and Tuition Reimbursement & Professional Development Assistance.

Company Culture

At HSM Solutions, our culture is founded on teamwork, innovation, and celebrating our collective achievements. We equip our employees with the necessary tools and resources to reach their goals and make a meaningful impact on our customers, our company, and our communities. If you seek a workplace that offers more than just a job, but a place for growth and real impact, HSM Solutions is the ideal environment for you.

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