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Manufacturing Process Engineer

2 months ago

Hickory, North Carolina, United States HSM Full time

Job Overview

As a Manufacturing Process Engineer, your main focus will be on enhancing and refining production methodologies to boost efficiency, minimize expenses, and elevate overall output. You will be instrumental in evaluating and designing manufacturing frameworks, pinpointing inefficiencies, and executing tactics to optimize resource allocation. Your knowledge will be vital in the ongoing enhancement of manufacturing practices, ensuring adherence to the highest quality benchmarks while achieving peak performance.

Company Overview

Established in 1944, HSM is a family-owned enterprise with a rich legacy in manufacturing innovation and a strong commitment to our workforce. We operate 25 distinct facilities across the United States, with our Corporate Headquarters located in Hickory, NC, which accommodates our leadership, Finance, EHS, Human Resources, Benefits, and other essential teams.

HSM, through its subsidiaries, specializes in producing components for various sectors, including furniture, bedding, transportation, packaging, automotive, and healthcare. We also design and fabricate automated production machinery for these industries. Our products include everyday items such as sofa or bed springs, pool noodles, recliner mechanisms, packaging supplies, and much more.

Our dedication to excellence extends beyond our products and processes; it is fundamentally centered on the individuals who make it all happen. For more insights into our company culture and the benefits we provide to our employees, please explore our website.

Key Responsibilities

Process Evaluation and Enhancement:

  • Examine current manufacturing workflows, processes, and layouts to discover improvement opportunities.
  • Conduct time and motion assessments, perform data evaluations, and collect relevant metrics to identify inefficiencies.
  • Formulate and execute strategies to enhance production flow, reduce waste, and boost throughput.
  • Work collaboratively with cross-functional teams to redesign processes, eliminate non-value-added tasks, and improve overall efficiency.

Production Coordination and Scheduling:

  • Partner with production managers and planners to create production schedules that align with customer needs and optimize resource use.
  • Conduct capacity assessments and provide recommendations for balancing workload and capacity limitations.
  • Analyze production needs, lead times, and inventory levels to establish effective material flow and inventory management systems.
  • Apply lean manufacturing principles to decrease lead times, inventory costs, and production cycle durations.

Workstation and Layout Optimization:

  • Enhance workstation designs to improve ergonomics, reduce worker fatigue, and boost productivity.
  • Design effective material handling systems, including storage area layouts, material flow paths, and transportation methods.
  • Utilize simulation tools to assess and validate proposed layout modifications prior to implementation.
  • Collaborate with cross-functional teams to ensure smooth integration of layout changes and equipment installations.

Continuous Improvement Initiatives:

  • Identify avenues for process enhancements, cost reductions, and waste minimization.
  • Implement Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to promote operational excellence.
  • Lead or engage in Kaizen events, root cause analyses, and problem-solving initiatives.
  • Foster a culture of continuous improvement by providing training, guidance, and support to the manufacturing team.

Data Analysis and Performance Evaluation:

  • Gather, analyze, and interpret production data to identify trends, performance gaps, and areas for improvement.
  • Develop and maintain key performance indicators (KPIs) to monitor and assess the effectiveness of manufacturing processes.
  • Prepare reports and presentations to communicate findings and recommendations to management and stakeholders.
  • Collaborate with the quality assurance team to implement statistical process control (SPC) and ensure compliance with product quality standards.

Qualifications

  • Bachelor's degree in Industrial Engineering or a related discipline; a master's degree is advantageous.
  • Demonstrated experience in industrial engineering roles within a manufacturing context.
  • Strong understanding of lean manufacturing principles, process optimization strategies, and continuous improvement methodologies.
  • Proficiency in computer-aided design (CAD) software and simulation tools.
  • Exceptional analytical and problem-solving abilities with a knack for interpreting complex data.
  • Strong project management and organizational skills, capable of managing multiple projects concurrently.
  • Solid grasp of production planning, scheduling, and material flow.
  • Knowledge of quality control and statistical process control (SPC) techniques.
  • Effective communication and interpersonal skills for collaboration with cross-functional teams.
  • Familiarity with manufacturing technologies, equipment, and automation systems.
  • A commitment to continuous learning to stay abreast of industry trends and advancements.

Top Benefits

As a Manufacturing Process Engineer at HSM, you will benefit from:

  • 401k Contribution Match up to 4% (100% Vested from Day 1), 9 paid holidays, 3 Weeks of PTO (Eligible after 60 days), Affordable Total Package Benefits offerings for you and your family, On-Site No-Cost Medical Clinics for you and Covered Dependents, Teladoc 24/7 ($0 copay), Global Healthcare and Tuition Reimbursement & Professional Development Assistance.

Company Culture

At HSM Solutions, our culture is founded on teamwork, innovation, and celebrating our collective achievements. We equip our employees with the necessary tools and resources to reach their goals and make a significant impact on our customers, our company, and our communities. If you seek a place that offers more than just a job, but an opportunity to grow and make a real difference, HSM Solutions is the ideal environment for you.