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Manufacturing Process Engineer

2 months ago

Hickory, North Carolina, United States HSM Full time

Job Overview

As a Manufacturing Process Engineer, your main focus will be on enhancing and refining production workflows to boost efficiency, lower expenses, and elevate overall output. You will be instrumental in assessing and designing manufacturing systems, pinpointing inefficiencies, and executing plans to optimize resource use. Your knowledge will be vital in the ongoing enhancement of manufacturing operations, ensuring that top-quality standards are upheld while achieving maximum productivity.

Company Overview

Established in 1944, HSM is a third-generation, privately owned enterprise with a rich legacy in manufacturing innovation and a strong commitment to our workforce. We operate 25 distinct facilities across the United States, with our Corporate Headquarters located in Hickory, NC, which accommodates our leadership, Finance, EHS, Human Resources, Benefits, and other teams.

HSM, through its subsidiaries, specializes in manufacturing components for various sectors, including furniture, bedding, transportation, packaging, automotive, and healthcare. We also design and build automated production machinery for these industries. Chances are, we have produced something you encounter daily, such as sofa or bed springs, pool noodles, recliner mechanisms, packaging supplies, and much more.

Our dedication to excellence extends beyond our products and processes; it is centered on the individuals who make it all possible. To learn more about our company culture and the benefits we provide to our employees, please visit our website.

Key Responsibilities

Process Evaluation and Enhancement:

  • Examine current manufacturing processes, workflows, and layouts to discover areas needing improvement.
  • Conduct time and motion studies, analyze data, and gather pertinent metrics to identify bottlenecks and inefficiencies.
  • Formulate and execute strategies to enhance production flow, minimize waste, and boost throughput.
  • Work collaboratively with cross-functional teams to redesign processes, eliminate non-value-added activities, and improve overall efficiency.

Production Coordination and Scheduling:

  • Partner with production managers and planners to create production schedules that fulfill customer demands and optimize resource use.
  • Perform capacity planning exercises and offer recommendations for balancing workload and capacity limitations.
  • Assess production requirements, lead times, and inventory levels to establish efficient material flow and inventory management systems.
  • Apply lean manufacturing principles to decrease lead times, inventory holding costs, and production cycle durations.

Workstation and Layout Optimization:

  • Enhance workstation layouts to improve ergonomics, reduce worker fatigue, and increase productivity.
  • Design effective material handling systems, including the layout of storage areas, material flow paths, and transportation methods.
  • Utilize simulation tools and techniques to assess and validate proposed layout modifications before implementation.
  • Collaborate with cross-functional teams to ensure seamless integration of layout changes and equipment installations.

Continuous Improvement Initiatives:

  • Identify opportunities for process enhancements, cost reductions, and waste elimination.
  • Implement Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to promote operational excellence.
  • Lead or engage in Kaizen events, root cause analysis, and problem-solving activities.
  • Encourage a culture of continuous improvement by providing training, guidance, and support to the manufacturing team.

Data Analysis and Performance Monitoring:

  • Gather, analyze, and interpret production data to identify trends, performance gaps, and improvement opportunities.
  • Develop and maintain key performance indicators (KPIs) to monitor and assess the effectiveness of manufacturing processes.
  • Prepare reports and presentations to communicate findings and recommendations to management and stakeholders.
  • Collaborate with the quality assurance team to implement statistical process control (SPC) and ensure product quality standards are upheld.

Qualifications

  • Bachelor's degree in Industrial Engineering or a related field; a master's degree is advantageous.
  • Demonstrated experience in industrial engineering roles within a manufacturing context.
  • Strong understanding of lean manufacturing principles, process optimization techniques, and continuous improvement methodologies.
  • Proficiency in computer-aided design (CAD) software and simulation tools.
  • Excellent analytical and problem-solving abilities with the capacity to interpret complex data.
  • Strong project management and organizational skills, capable of managing multiple projects concurrently.
  • Solid comprehension of production planning, scheduling, and material flow.
  • Knowledge of quality control and statistical process control (SPC) techniques.
  • Effective communication and interpersonal skills for collaboration with cross-functional teams.
  • Familiarity with manufacturing technologies, equipment, and automation systems.
  • A continuous learning mindset to stay updated with industry trends and advancements.

Top Benefits

As a Manufacturing Process Engineer at HSM, you will benefit from:

  • 401k Contribution Match up to 4% (100% Vested from Day 1), 9 paid holidays, 3 Weeks of PTO (Eligible after 60 days), Affordable Total Package Benefits offerings for you and your family, On-Site No-Cost Medical Clinics for you and Covered Dependents, Teladoc 24/7 ($0 copay), Global Healthcare and Tuition Reimbursement & Professional Development Assistance.

Company Culture

At HSM Solutions, our culture is founded on teamwork, innovation, and celebrating our achievements together. We equip our employees with the necessary tools and resources to reach their goals and make a significant impact on our customers, our company, and our communities.