Lead Process Engineer

2 weeks ago


Lansing, Michigan, United States RGBSI Full time

Senior Process Engineer (Aerospace)

Key Responsibilities:

  • Oversee and finalize all Production Part Approval Processes for Aftermarket Operations.
  • Analyze and interpret technical documentation.
  • Determine Key Product Characteristics (KPCs).
  • Create and evaluate Process Flow Diagrams (PFD).
  • Conduct Process Failure Modes and Effects Analysis (PFEMA).
  • Perform Measurement System Analysis.
  • Execute First Article Inspection.
  • Complete necessary Process Certifications.
  • Conduct Cpk Studies.
  • Facilitate Impact Maturity Reviews.
  • Perform Supplier, Input, Process Output, Customer (SIPOC) analysis.
  • Develop and maintain Control Plans.
  • Assist in the revision of Work Instructions and Process Plans.
  • Utilize outputs from PPAP to enhance existing Process Plans.

Basic Qualifications:

  • Bachelor's degree in Engineering or a related Technical Field with at least 5 years of experience in process certification and control within a manufacturing environment.
  • Experience in process management, statistical process control, data analysis, analysis of variance, design of experiments, process risk analysis, PPAP, FMEA, control plans, and root cause analysis.
  • Proficient in Microsoft Office / O365.
  • Able to read and interpret manufacturing drawings and 3D models.
  • Knowledge of Lean Manufacturing principles, with experience in Kaizen events or continuous improvement programs.
  • Six Sigma Green Belt certification is preferred but not mandatory.

Preferred Qualifications:

  • 10 years of experience in process certification and control within a manufacturing context.
  • Experience in FAA Repair Station operations.
  • Background in maintenance, repair, and overhaul of aerospace components.
  • Familiarity with composite material repair and/or manufacturing.


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