Manufacturing Process Specialist

2 weeks ago


Verona, Mississippi, United States FXI Full time

Process Engineer

Job Overview

Building Our Future Together.

FXI stands at the forefront of foam innovation, catering to diverse markets such as Bedding, Furniture, Industrial, Home & Office, Healthcare, and Transportation. Our commitment is to deliver customized solutions that not only meet but exceed the expectations of our clients and consumers. With our headquarters and advanced research and development facilities, along with multiple manufacturing sites across North America, FXI fosters a culture of innovation and success recognized by customers, suppliers, and industry peers. Our extensive product range includes finished goods, sub-assemblies, services, and raw materials tailored for OEMs, fabricators, and retailers. FXI's foam innovations are integral to countless applications, making us a leader in the industry.

Position Summary:

This role offers significant career advancement opportunities. The selected candidate will collaborate as part of the foam pouring management team within the facility. The incumbent will gain comprehensive knowledge of the pouring process, ensuring adherence to safety, production, and quality standards while providing analytical support for process enhancements. A critical aspect of this position involves diagnosing and resolving mechanical and chemical issues related to foam production through effective root cause analysis. The individual will also oversee and motivate a team of 5-8 hourly employees to meet daily production goals.



Key Responsibilities

  • Prioritize safety in all Pourline department activities, ensuring compliance with safety protocols by all team members.
  • Supervise daily foam production and manage the hourly workforce as part of the training process, adjusting formulas as necessary to maintain product specifications.
  • Participate in HR-related activities such as performance evaluations and disciplinary actions alongside the Technical Manager or Pourline Manager.
  • Conduct trials with the pour line team to innovate and enhance manufacturing processes and foam formulations.
  • Provide analytical expertise for process improvements and Statistical Process Control (SPC) and Statistical Quality Control (SQC).
  • Troubleshoot equipment issues and resolve process challenges.
  • Lead continuous improvement initiatives and training sessions.
  • Oversee inventory management and procurement of chemicals and raw materials.
  • Manage all pour line functions within the SAP system.


Qualifications

  • Bachelor's degree in Engineering is required, with a preference for Chemical or Mechanical disciplines.
  • Prior experience in a manufacturing setting is preferred.
  • Task-oriented individual capable of thriving in a fast-paced environment.
  • Familiarity with SPC/SQC and Root Cause Analysis (RCA) methodologies.
  • Completion of a 40-hour HAZWOPER training is expected to ensure safe handling of hazardous and non-hazardous waste.
  • Strong planning, organizational, analytical, and problem-solving skills are essential.
  • Basic mechanical and electrical knowledge to facilitate troubleshooting of foam production issues; previous foam production experience is advantageous.
  • Proficient in computer applications including Word, Excel, and PowerPoint; Minitab proficiency is a plus.
  • Experience with SAP or similar ERP systems is highly desirable.
  • Exceptional communication and interpersonal skills are required.
  • Self-motivated and capable of leading diverse teams effectively.
  • Ability to foster positive interactions within a team-oriented environment.

Benefits Summary:
We provide a competitive salary and a comprehensive benefits package, which includes medical, dental, and vision insurance, life insurance options, short and long-term disability coverage, a 401(k) plan with company matching, tuition assistance, and flexible spending accounts.

FXI is an Equal Employment Opportunity employer.



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