Night Operations Supervisor

2 weeks ago


Sterling Heights, Michigan, United States Coplas Inc. Full time
Job Overview

Company Background:

Coplas Inc., a subsidiary of Tiercon Corp., is a leading automotive supplier dedicated to the design, production, and assembly of high-quality exterior trim and assembled systems utilized as original equipment in the automotive sector. Based in Sterling Heights, Michigan, Coplas employs a skilled workforce of approximately 60 individuals. We are currently in search of knowledgeable, self-motivated, and experienced professionals eager to contribute to the automotive industry in the role of Night Operations Supervisor.

Position Summary & Reporting Structure:

  • The Night Operations Supervisor will report directly to the Molding Manager and will be accountable for managing night shift activities and personnel across production, quality assurance, and maintenance to ensure adherence to customer schedules while meeting established safety, quality, and production benchmarks.
  • This role involves addressing personnel concerns and ensuring compliance with policies and procedures as outlined in the ISO9001:2015 and IATF 16949 Quality System.
  • The Supervisor will also take on the responsibilities of a Molding Set-Up Technician, which includes changing molds according to the production schedule and operating various machinery such as injection molding machines and robotic systems.
  • Basic to intermediate maintenance of machinery and tools will also be part of the role, ensuring optimal and safe operational efficiency.

Key Responsibilities:

  • Promote and uphold all aspects of Health & Safety, Environmental, and Quality System policies, ensuring compliance among all employees.
  • Oversee daily production line operations, ensuring that production schedules are met while maintaining quality standards.
  • Manage production staff, addressing concerns, evaluating performance, and fostering a positive work environment in line with company policies and ISO9001:2015 and IATF 16949 standards.
  • Ensure compliance with health, safety, and environmental regulations, actively promoting a safe workplace through inspections and immediate action on potential hazards.
  • Facilitate effective communication during shift changes to ensure seamless operations.
  • Encourage continuous improvement and a quality-focused mindset throughout all production areas.
  • Report any production, personnel, or equipment issues to the Molding Manager promptly.
  • Conduct daily equipment start-up and shut-down, organize production schedules, manage personnel assignments, and monitor supply levels.
  • Oversee daily attendance and time management for the shift.
  • Lead daily safety, quality, and delivery meetings for the night shift.
  • Compile production reports detailing output, scrap rates, and any production-related issues.
  • Diagnose and resolve issues with injection molding machines, including conducting quality inspections and replacing parts as necessary.
  • Assist in safety incident investigations and implement corrective actions as needed.
  • Collaborate with union representatives to maintain strong employee relations.
  • Ensure adherence to all procedures and policies, monitoring processes and proper handling of products as per the QISO9001:2015 and IATF 16949 Quality System.
  • Participate in quality audits and other reviews as required.
  • Foster a culture of continuous improvement across all operational areas.
  • Perform additional duties as assigned, including ISO9001:2015 and IATF 16949 responsibilities.

Maintenance Responsibilities:

  • Troubleshoot, perform preventive maintenance, and repair injection molding machines.
  • Maintain and repair industrial plastic processing equipment and associated systems.
  • Assess mechanical and electrical equipment issues, providing recommendations for repairs.
  • Design and fabricate safety solutions as needed.
  • Execute scheduled preventive maintenance tasks as per the management system.

Qualifications:

  • Minimum requirement: High school diploma with relevant work experience.
  • Preferred: Post-secondary education in a related field such as trades or technical studies.
  • Proven experience in training, supervision, and effective communication.
  • Experience in leading and mentoring other supervisors.
  • Ability to manage complex performance and disciplinary matters.
  • Manufacturing experience, particularly in the automotive sector, is preferred.
  • Experience with injection molding processes; scientific mold training is an asset.
  • Familiarity with preventive maintenance systems is beneficial.
  • Hands-on experience with industrial equipment, including hydraulics, pneumatics, and robotics.
  • Minimum of 5 years of supervisory experience in an automotive environment.
  • At least 5 years of hands-on experience with injection molding.

Coplas Inc. is proud to be an inclusive and equal opportunity employer, committed to maintaining a workplace free from discrimination and welcoming applications from all individuals, including those with disabilities.



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