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Night Operations Supervisor

2 months ago

Sterling Heights, Michigan, United States Coplas Inc. Full time
Job Overview

Company Background: Coplas Inc., a subsidiary of Tiercon Corp., is a prominent automotive supplier dedicated to the design, production, and assembly of high-quality exterior trim and integrated systems utilized as original equipment in the automotive sector. Based in Sterling Heights, Michigan, Coplas employs around 60 skilled professionals. We are currently seeking experienced, self-motivated, and diligent individuals for the role of Night Operations Supervisor.

Position Summary:

  • Reporting directly to the Molding Manager, the Night Operations Supervisor is tasked with managing night shift activities and personnel across production, quality assurance, and maintenance to ensure adherence to customer schedules while meeting safety, quality, and production benchmarks.
  • This role involves addressing personnel concerns and ensuring compliance with established policies and procedures as outlined in the ISO9001:2015 and IATF 16949 Quality System.
  • The Supervisor will also perform duties as a Molding Set Up Technician, responsible for mold changes according to the production schedule, which includes operating injection molding machinery, part removal robots, degating robots, and overhead cranes.
  • Basic to intermediate maintenance of machinery and tools will be part of the responsibilities to ensure safe and efficient operations, necessitating clear communication with day shift maintenance staff.

Key Responsibilities:

  • Promote and uphold all aspects of Health & Safety, Environmental, and Quality System policies, ensuring all team members comply with Tiercon's health and safety protocols.
  • Oversee daily production line operations, ensuring that production schedules are met while maintaining quality standards.
  • Manage production staff, addressing concerns, evaluating performance, and fostering morale, discipline, and training in line with company policies and ISO9001:2015 and IATF 16949 standards.
  • Ensure compliance with health, safety, and environmental regulations, maintaining a safe working environment through the enforcement of safety practices and conducting workplace inspections.
  • Facilitate effective communication during shift changes through proper overlap procedures.
  • Encourage continuous improvement and a quality-focused mindset across all production areas.
  • Report any production, personnel, or equipment issues to the Molding Manager.
  • Conduct daily equipment start-up and shut down, organize production schedules, manage personnel assignments, address equipment malfunctions, and monitor production supplies.
  • Oversee daily time and attendance records.
  • Lead daily safety, quality, and delivery meetings for the shift.
  • Compile production reports detailing daily output, machine performance, scrap rates, and downtime incidents.
  • Diagnose and resolve issues with injection molding machines, including parts replacement and quality inspections.
  • Assist in safety incident investigations and corrective action reporting.
  • Collaborate with union representatives to maintain positive employee and labor relations.
  • Ensure compliance with all procedures and policies, monitoring processes and proper handling of products as per ISO9001:2015 and IATF 16949 standards.
  • Participate in quality audits and other reviews as required.
  • Drive continuous improvement initiatives in all operational areas.
  • Other duties as assigned.
  • Fulfill ISO9001:2015 and IATF 16949 responsibilities as necessary.

Maintenance Responsibilities:

  • Troubleshoot, perform preventive maintenance, and repair injection molding machines.
  • Maintain and repair industrial plastic processing equipment, including machine water service systems and compressed air systems.
  • Assess mechanical and electrical equipment issues, recommending and implementing repairs as feasible.
  • Design and fabricate various safety-related projects, such as guards and platforms.
  • Execute scheduled preventive maintenance tasks as per the Preventative Maintenance Management System.

Qualifications:

  • Minimum: High school diploma with relevant work experience.
  • Preferred: Post-secondary education in a related field such as trades or technical college.
  • Proven experience in training, supervision, mechanical aptitude, and effective communication.
  • Experience in leading and mentoring other supervisors.
  • Demonstrated ability to manage complex performance and disciplinary issues.
  • Manufacturing experience, particularly in the automotive sector, is preferred.
  • Experience with injection molding processes; scientific mold training is an asset.
  • Familiarity with preventive maintenance systems; experience with Megamation is a plus.
  • Hands-on experience with industrial equipment, including hydraulics, pneumatics, electrical systems, controls, and robotics, encompassing preventive maintenance, troubleshooting, and repair.
  • Equivalent work experience: Minimum of 5 years as a Supervisor in an automotive environment, leading other supervisors, and at least 5 years of hands-on injection molding experience.

Coplas Inc. is committed to fostering an inclusive and equitable workplace. We welcome applications from all individuals, including those with disabilities, and provide accommodations as needed throughout the hiring process.