Injection Molding Process Engineer

2 weeks ago

Torrington, Connecticut, United States Aptyx Full time
Job Overview

Position Summary: The Injection Molding Manufacturing Engineer plays a crucial role in enhancing and managing injection molding operations within a production setting. This position entails the design, development, and execution of manufacturing processes, tools, and systems aimed at ensuring the efficient production of high-quality injection molded parts. The Manufacturing Engineer works in close collaboration with various teams to resolve issues, enhance process capabilities, and spearhead continuous improvement efforts. The ideal candidate should possess a robust background in injection molding, process engineering, and a commitment to improving manufacturing efficiency and product quality.

Core Responsibilities:

  1. Optimization of Injection Molding Processes:
  • Design and refine injection molding processes to meet production targets, focusing on cycle time reduction, scrap minimization, and enhancement of part quality.
  • Conduct validation processes, including Installation Qualification, Operational Qualification, and Performance Qualification, along with capability assessments.
  • Apply scientific molding methodologies to improve process consistency and repeatability.
  1. Tooling and Equipment Development:
  • Collaborate with tooling specialists and external partners to create and refine injection molds and tooling solutions.
  • Assess tooling designs for manufacturability, dependability, and cost efficiency.
  • Oversee tooling projects from initial design through to fabrication and validation stages.
  1. New Product Development:
  • Contribute to the New Product Introduction process by providing insights on design for manufacturability and engaging in design assessments.
  • Develop and document manufacturing workflows, work instructions, and standard operating procedures for new products.
  • Coordinate prototype assemblies and initial production runs to validate manufacturing methodologies.
  1. Continuous Improvement Initiatives:
  • Lead and engage in continuous improvement projects aimed at optimizing injection molding processes and minimizing waste.
  • Implement lean manufacturing strategies, including 5S, Kaizen, and value stream mapping, to enhance productivity and efficiency.
  • Utilize data analysis and statistical tools to pinpoint opportunities for process enhancements and cost savings.
  1. Quality Assurance and Control:
  • Work alongside quality assurance teams to establish and uphold quality standards and specifications for injection molded components.
  • Perform root cause analysis and execute corrective measures for quality-related process issues.
  • Assist in quality audits and inspections to ensure adherence to regulatory standards and customer requirements.
  1. Training and Documentation:
  • Deliver training and technical guidance to production staff on injection molding processes, equipment operation, and safety protocols.
  • Maintain comprehensive documentation, including process flow diagrams, equipment manuals, and validation reports.
  • Ensure compliance with standard operating procedures and safety regulations in all manufacturing activities.

Qualifications:

  • Education: Bachelor’s degree in Mechanical Engineering, Plastics Engineering, Manufacturing Engineering, or a related discipline. A Master’s degree is advantageous.
  • Experience: A minimum of 3-5 years in injection molding manufacturing, process engineering, or a comparable role.
  • Skills:
    • In-depth technical knowledge of injection molding processes, materials, and tooling.
    • Proficiency in CAD/CAM software and injection molding simulation tools.
    • Experience with scientific molding principles and methodologies.
    • Familiarity with quality systems and manufacturing standards.
    • Strong analytical and problem-solving abilities.
    • Excellent communication and interpersonal skills, with a collaborative approach to teamwork.

Key Competencies:

  • Technical Proficiency: Advanced understanding of injection molding processes and practices.
  • Analytical Skills: Ability to analyze data, identify underlying issues, and implement effective solutions.
  • Project Management: Competence in managing projects from conception to execution.
  • Quality Commitment: Dedication to maintaining high standards of product quality and compliance.
  • Collaborative Spirit: Ability to work effectively with cross-functional teams to achieve operational objectives.

Work Environment:

  • Position typically involves work in a manufacturing setting, with exposure to machinery and noise.
  • May require occasional travel for supplier engagements or other company-related activities.
  • Standard working hours with flexibility to accommodate production requirements and project timelines.

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