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Quality Assurance Validation Specialist

2 months ago


Torrington, Connecticut, United States Complete Staffing Full time
Quality Assurance Validation Engineer

Ensures product acceptability, traceability, and documentation accuracy. Engages in various analytical audits, inspections, and product support activities. Responsible for inspecting new tooling and components, implementing corrective actions, driving continuous quality improvement, and utilizing gaging instruments.

Collaborates closely with quality functions and departments to minimize variations in company-wide processes and guarantee quality products that fulfill all customer expectations.

Acts as a substitute in the absence of the QA Director.

KEY RESPONSIBILITIES:


Establishes the quality plan, defines characteristics, and designs fixtures for inspecting new tooling and components; interacts with customers and suppliers for decision-making and problem-solving; supports daily production and ensures compliance with quality procedures; initiates corrective actions when necessary.

Ensures product acceptability and traceability, along with documentation accuracy.
Conducts various analytical, auditing, inspection, and product support tasks.
Designs and sets up fixtures for measurements and reviews for ongoing improvements.
Ensures compliance with document and quality-specific procedures, as well as quality technical certification.
Provides inspection support across all levels in molding and assembly departments, including incoming inspections and tool evaluations.
Prepares first article data and characteristic accountability (PAPP)
Reviews material and processing certifications.
Trains personnel in quality-related tasks.
Participates in required training to achieve benchmark quality performance.
Completes work tasks in a quality-oriented manner to meet all internal and external customer requirements.
Performs duties safely and works towards achieving company safety objectives.
Acts as a substitute in the absence of the QA Director.
Suggests cost-saving initiatives and actively contributes to continuous improvement efforts.
Strives to meet departmental and company goals.
Undertakes other related duties as assigned.

QUALIFICATIONS:


Performs all duties and responsibilities of a Quality Engineer and Inspector for measuring and inspecting all dimensions on tools or parts to verify conformance to specifications.

Documents all inspections and maintains accurate records using Master files.
Recommends corrective actions on tools to meet specifications.

Conducts audits on molded parts during manufacturing, received parts, or final audits on finished products as required.

Assists inspectors and setup personnel with inspection techniques.

Engages in resolving product/tooling issues as they arise, making recommendations for changes or adjustments.
Possesses working knowledge of and proficiency with MS Office applications, including Word, Excel, PowerPoint, and Outlook.
Conducts audits on manufacturing production as assigned.

Ability to work independently and collaboratively with others in high-pressure situations; attends required training to achieve benchmark quality performance.

Assists in training employees to perform quality tasks to meet production standards.

Participates in ISO audits or Customer Audits.

TRAINING:


Thorough understanding of quality assurance policies, inspection procedures and techniques, measuring equipment related to tool evaluation and product layout inspection, and statistical analysis.

Knowledge of molding principles, SPC, Kaizen, PPAP, APQP, ISO 9001 audits, ECN, PGA, GD&T, CMM and VMM machines, computer applications, special processes, machining, and plastic molding injection.

Strong mathematical skills and comprehension of statistics as they relate to measurement.
Effective written and verbal communication skills, along with computer proficiency (Word, Excel, Outlook, etc...).
Strong problem-solving abilities.
Proficient in blueprint interpretation and comprehensive understanding of GD&T.
Ability to work with minimal supervision and collaboratively with others in high-pressure situations.
Teaching others is a crucial aspect of this role to enhance performance.
Ability to maintain accurate records and document data.
Familiarity with various automotive tools, Control Plans, PPAP processes, Gauge R&R, Capability Studies, and PFMEAs.
Understanding gear data and measurements is advantageous.
Capability to write IQ, OQ, and PQ Medical Protocols and Reports.
Ability to compile and present PPAP Reports for Customers.
Ability to comprehend, modify, recommend, and enhance measurement techniques related to inspection or laboratory measurements.
A degree in Quality or Manufacturing Engineering plus 10 years of relevant experience in manufacturing, plastic molding, or equivalent.