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Injection Molding Process Engineer
2 months ago
Position Summary: The Injection Molding Manufacturing Engineer plays a crucial role in managing and enhancing injection molding operations within a production setting. This position is centered on the design, development, and execution of manufacturing methodologies, tools, and systems to guarantee the efficient fabrication of premium injection molded components. The Manufacturing Engineer works in close collaboration with diverse teams to resolve challenges, enhance process efficiencies, and promote ongoing improvement initiatives. The ideal candidate will possess a robust background in injection molding, process engineering, and a commitment to improving manufacturing effectiveness and product excellence.
Core Responsibilities:
- Optimization of Injection Molding Processes:
- Design and refine injection molding processes to meet production targets, focusing on cycle time reduction, scrap minimization, and enhancement of part quality.
- Execute process validation tasks, including Installation Qualification, Operational Qualification, and Performance Qualification (IQ/OQ/PQ) along with capability assessments.
- Adopt scientific molding techniques to boost process consistency and repeatability.
- Tooling and Equipment Development:
- Work alongside tooling engineers and external partners to create and develop injection molds and tooling solutions.
- Assess tooling designs for manufacturability, dependability, and cost-effectiveness.
- Oversee tooling projects from initial design through to fabrication and validation stages.
- New Product Development Support:
- Assist in the New Product Introduction (NPI) process by contributing insights on design for manufacturability and engaging in design review sessions.
- Document and develop manufacturing processes, work instructions, and standard operating procedures for new products.
- Coordinate prototype production and pilot runs to validate manufacturing processes.
- Continuous Improvement and Lean Practices:
- Lead and engage in continuous improvement projects aimed at optimizing injection molding processes and minimizing waste.
- Implement lean manufacturing strategies, including 5S, Kaizen, and value stream mapping, to enhance efficiency and productivity.
- Utilize data analysis and statistical methodologies to pinpoint opportunities for process enhancement and cost savings.
- Quality Assurance and Control:
- Collaborate with quality assurance teams to set and uphold quality standards and specifications for injection molded products.
- Conduct root cause analyses and execute corrective measures for quality-related process issues.
- Support quality audits and inspections to ensure adherence to regulatory standards and customer requirements.
- Training and Documentation:
- Deliver training and technical assistance to production staff regarding injection molding processes, equipment usage, and safety protocols.
- Maintain precise documentation, including process flow diagrams, equipment manuals, and validation reports.
- Ensure compliance with standard operating procedures and safety regulations across all manufacturing activities.
Qualifications:
- Education: Bachelor's degree in Mechanical Engineering, Plastics Engineering, Manufacturing Engineering, or a related discipline. A Master's degree is advantageous.
- Experience: A minimum of 3-5 years in injection molding manufacturing, process engineering, or a comparable role.
- Skills:
- In-depth technical knowledge of injection molding processes, materials, and tooling.
- Proficiency in CAD/CAM software and injection molding simulation tools.
- Experience with scientific molding methodologies.
- Familiarity with quality systems and manufacturing standards.
- Strong analytical and problem-solving capabilities.
- Excellent communication and interpersonal skills, with the ability to collaborate effectively in a team setting.
Key Competencies:
- Technical Proficiency: Advanced knowledge of injection molding processes and techniques.
- Analytical Skills: Ability to evaluate data, identify root causes, and implement effective solutions.
- Project Management: Competence in managing projects from conception to execution.
- Quality Orientation: Dedication to maintaining high standards of product quality and compliance.
- Collaborative Spirit: Ability to work with cross-functional teams to achieve operational objectives.
Working Environment:
- Work is primarily conducted in a manufacturing setting, with exposure to machinery and noise.
- May require occasional travel for supplier visits or other company-related activities.
- Standard working hours with flexibility to accommodate production demands and project timelines.
