Quality Control Specialist

1 week ago

Burlington, Washington, United States Silfab Solar Full time
Job Overview

Company Overview
Contributing to a sustainable future by minimizing carbon footprints and enhancing access to renewable energy through our innovative products.

Silfab Solar stands as a premier automated solar panel production facility in North America, recognized globally for our advancements in the design, manufacturing, distribution, and innovation of high-efficiency photovoltaic modules. With over four decades of experience in the solar industry, we operate multiple cutting-edge facilities that utilize advanced manufacturing technologies to deliver solar modules tailored for the North American market.

Our dedicated team of over 700 professionals has been at the forefront of developing sustainable solutions since our inception, and we are eager to expand our workforce of experts committed to our mission and the advancement of solar technology for future generations.

Position Summary

The Quality Engineer plays a pivotal role in overseeing the quality assurance of products and processes at Silfab Solar. This position involves monitoring and ensuring compliance with the established quality management systems.

Key Responsibilities
  • Design and implement processes and testing protocols that guarantee solar modules and associated processes meet quality benchmarks, safety standards, and client requirements.
  • Collaborate with management to create quality controls and Standard Work Instructions (SWIs).
  • Analyze variations in defective products and raw materials that do not meet specifications during production; conduct statistical evaluations and define corrective measures; lead root cause analysis and corrective action initiatives.
  • Utilize comprehensive analysis to propose enhancements to quality controls and SWIs to minimize waste and optimize product performance.
  • Provide ongoing support and training to Quality Technicians, Lead Hands, and Production Operators regarding SWIs, quality, and process challenges.
  • Generate statistical analyses and reports concerning the quality of raw materials and finished products.
  • Monitor production processes and recommend improvements to the Leadership Team; implement approved enhancements.
  • Develop, execute, analyze, and refine manufacturing processes.
  • Prepare and manage PPAP submissions and approvals for customers and suppliers.
  • Conduct root-cause analysis and implement corrective and preventive actions.
  • Lead Control Plans, PFMEAs, and related inspection and testing activities.
  • Maintain continuous defect-prevention initiatives through FMEA reviews.
  • Participate in internal and external design reviews.
  • Conduct process, system, and dimensional audits.
  • Perform dimensional layouts and Measurement System Analysis (MSA) studies for both new and existing programs.
  • Oversee new product launches, ensuring all quality-related documentation is in place.
  • Implement Statistical Process Control (SPC) and coordinate with suppliers and customers as necessary.
  • Review supplier SCARs and 8D reports; enhance supplier quality training and collaborate on action plans.
  • Assess RMA Claims for accuracy and manage the RMA program internally.
  • Work with the Leadership Team to produce and maintain all documentation required for the Quality manual in accordance with ISO standards.
  • Assist the Quality Manager in various tasks.
  • Uphold and promote the company's ethical standards and operational values.
  • Actively drive continuous improvement and corrective/preventive actions.
  • Ensure and enhance the quality standards of the final products.
  • Contribute to minimizing production downtime and product defects through proactive measures.
  • Foster motivation and teamwork among all operational staff.
Qualifications
  • Strong ability to collaborate across departments.
  • Excellent interpersonal and communication skills.
  • Outstanding time-management capabilities.
  • Ability to work autonomously as well as part of a team.
  • Robust project management skills.
  • Familiarity with all PV-related certifications, including but not limited to UL1703, IEC 61215, IEC 61730-1.
  • Experience with Lean Manufacturing/JIT, Six Sigma methodologies, and Total Quality principles.
  • Knowledge of SPC and FMEA.
  • Proficient in interpreting Blueprint/GD&T drawings.
  • Highly skilled in Excel and advanced data analysis tools such as IMP, Minitab, etc.
Personal Attributes
  • Demonstrated interpersonal skills, including leadership, teamwork, and the ability to act as a change agent.
  • Capability to work independently and achieve objectives with minimal supervision.
Education and Experience
  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, Manufacturing Engineering, Physics, or a related field, or equivalent experience.
  • Practical experience with statistical software applications.
  • Proficiency in Microsoft Office and Access.
  • A minimum of one year of experience in a quality role, with the possibility of substituting experience for education.
  • Preferred: At least three years of experience as a Quality Engineer in a high-volume, high-tech manufacturing environment.
  • Preferred: Experience in module manufacturing.
  • Preferred: Certified Quality Engineer accreditation.
  • Preferred: Familiarity with SharePoint, MRP, and/or ERP systems.
Compensation and Benefits
  • Annual salary range: $80,000 - $105,000.
  • Eligibility for an annual bonus of up to 10% of salary.
  • Paid Time Off (including vacation, sick leave, and holidays).
  • 401(k) Retirement Plan.
  • Comprehensive Medical/Dental/Vision Insurance Plans.
  • Health Savings Account option.
  • Supplemental/Voluntary Insurance Plans.
  • Employee Assistance Program.
  • Tuition Reimbursement Program.
  • Employee Recognition Programs.
  • Employee PV Panel Purchase Program.

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