Quality Assurance Engineer

2 weeks ago

Burlington, Washington, United States Silfab Solar Full time
Job Overview

Company Overview
Committed to making a positive impact on the environment by minimizing carbon footprints and enhancing access to renewable energy through our innovative products.

Silfab Solar stands as a premier automated solar panel production facility in North America, recognized globally for our advancements in the design, manufacturing, distribution, and innovation of high-efficiency photovoltaic modules. With over four decades of expertise in solar technology, we operate multiple cutting-edge facilities that employ advanced manufacturing techniques to deliver solar modules that excel in performance and reliability, tailored specifically for the North American market.

Our dedicated team of over 700 professionals has been at the forefront of sustainable solutions since our inception, and we are eager to expand our workforce of experts who are passionate about our mission and committed to advancing technology for the next generation of solar products.

Position Summary

The Quality Engineer plays a crucial role in overseeing the quality assurance of products and processes at Silfab Solar. This position is tasked with ensuring compliance with established quality management systems.

Key Responsibilities
  • Design and implement processes, testing protocols, and systems that guarantee solar modules and associated processes meet quality benchmarks, adhere to safety standards, and satisfy client requirements.
  • Collaborate with management to create quality controls and Standard Work Instructions (SWIs).
  • Analyze scrap product variations and out-of-spec raw materials throughout the production process; conduct statistical evaluations and determine corrective measures; lead root cause analysis and corrective action initiatives.
  • Utilize comprehensive analysis to propose enhancements to quality controls and SWIs aimed at reducing scrap and optimizing the final product's performance.
  • Provide ongoing support and training to Quality Technicians, Lead Hands, and Production Operators regarding SWIs, quality, and process challenges.
  • Generate statistical analyses and reports concerning the quality of raw materials and finished products.
  • Advise the Leadership Team on potential improvements to production recipes across various process stages; implement approved enhancements.
  • Develop, execute, analyze, and refine manufacturing processes.
  • Prepare and manage PPAP submissions and approvals for customers and suppliers.
  • Conduct root-cause analysis and implement corrective and preventive actions.
  • Lead the development of Control Plans, PFMEAs, and related inspection and testing activities.
  • Maintain ongoing defect prevention initiatives through FMEA reviews.
  • Participate in internal and external design reviews.
  • Conduct process, system, and dimensional audits.
  • Perform dimensional layouts and MSA studies for both new and existing programs.
  • Oversee quality-related documentation for new product launches.
  • Implement Statistical Process Control (SPC) and collaborate with suppliers and customers as necessary, including site visits.
  • Review supplier SCARs and 8Ds; enhance supplier quality training and action plans.
  • Evaluate RMA Claims for accuracy and manage the in-house RMA program.
  • Work with the Leadership Team to produce and maintain all documentation required for the Quality manual in compliance with ISO standards.
  • Support the Quality Manager in various initiatives.
  • Uphold and promote the company's ethical standards and operational values.
  • Drive continuous improvement and corrective/preventive action initiatives.
  • Ensure and enhance the quality standards of the final product.
  • Contribute to minimizing production downtime and product defects through proactive measures.
  • Foster motivation and teamwork among all operational staff.
Qualifications
  • Proficient in cross-functional collaboration.
  • Strong interpersonal and communication abilities.
  • Excellent time management skills.
  • Able to work independently and collaboratively within a team.
  • Robust project management capabilities.
  • Familiarity with all PV-related certifications, including but not limited to UL1703, IEC 61215, IEC 61730-1.
  • Experience with Lean Manufacturing/JIT, Six Sigma methodologies, and Total Quality principles.
  • Knowledge of SPC/FMEA.
  • Ability to interpret Blueprint/GD&T drawings.
  • Highly skilled in Excel and advanced data analysis tools such as IMP, Minitab, etc.
Personal Attributes
  • Demonstrated interpersonal skills, including leadership, teamwork, and change management.
  • Ability to work autonomously and achieve objectives with minimal supervision.
Education and Experience
  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, Manufacturing Engineering, Physics, or a related field, or equivalent experience.
  • Practical experience with statistical software applications.
  • Proficiency in Microsoft Office and Access.
  • At least one year of experience in a quality role; experience may substitute for education.
  • A minimum of three years of experience as a Quality Engineer in a high-volume, high-tech manufacturing environment is preferred.
  • Experience in module manufacturing is preferred.
  • Certification as a Quality Engineer is preferred.
  • Familiarity with SharePoint, MRP, and/or ERP systems is preferred.
Compensation and Benefits
  • Annual salary range of $80,000 - $105,000.
  • Eligibility for an annual bonus of up to 10% of salary.
  • Paid Time Off (including vacation, sick leave, and holidays).
  • 401(k) Retirement Plan.
  • Comprehensive Medical/Dental/Vision Insurance Plans.
  • Health Savings Account option.
  • Supplemental/Voluntary Insurance Plans.
  • Employee Assistance Program.
  • Tuition Reimbursement Program.
  • Employee Recognition Programs.
  • Employee PV Panel Purchase Program.

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