Process Optimization Expert

7 days ago

League City, Texas, United States INEOS Full time
Job Description

Company Overview

INEOS is a leading global manufacturer of petrochemicals, specialty chemicals, and oil products. With a diverse portfolio of 15 businesses, our production network spans 65 manufacturing facilities across 16 countries worldwide.

Our products play a vital role in enhancing modern life, from paints to plastics, textiles to technology, and medicines to mobile phones. We are committed to delivering high-quality products while prioritizing safety, health, and environmental performance.

Job Summary

We are seeking a highly skilled Production Engineer to join our team at INEOS Oxide. As a key member of our operations team, you will be responsible for monitoring, troubleshooting, and optimizing our production units to drive process and product improvements.

Key Responsibilities

  • Safety, Health, and Environmental (SHE) Accountability
    • Maintain and control the safe and efficient operation of the production unit using established operating disciplines and procedures.
    • Ensure safety and environmental compliance is achieved.
    • Responsible for maintaining the plant assets and protective systems integrity.
    • Assist in defining and maintaining the correct operating envelopes for the organization.
    • Investigate when deviations outside of the operating envelopes occur.
    • Participate in the development of operating procedures and training materials.
    • Support PSM and Environmental efforts, including Process Hazard Analyses (PHAs), Management of Change process, Risk Assessments, and incident investigations.
    • Input, evaluate, and approve MOCs.
    • Conduct PSSRs for MOCs.
    • Participate in PHAs as the process engineering representative.
    • Understand and lead by example for all safety and environmental programs.
    • Investigate all SHE incidents.
    • Routinely collect, report, and address SHE near misses.
    • Complete all assigned action items from PHAs, incidents, audits, etc., in a timely manner and keep status and plans for action items updated.
    • Maintain safety as the highest priority of the plant.
    • Maintain the 20 Principles of Safety.
    • Conduct routine AsCare tours and participate in audits.
    • Adhere to and uphold all safety policies and standards.
  • Manufacturing Excellence
    • Deliver established production targets for the asset while complying with quality specifications.
    • Troubleshoot process problems with Production Specialists, Quality, Maintenance, and operations teams.
    • Cross-train and provide backup for the Production Engineer role for all assets.
    • Benchmark, identify, and implement best-in-class improvements and practices to improve the operation and efficiency of the unit.
    • Actively provide input and participate in operator development and training programs with operations and training personnel.
    • Lead and/or participate in root cause investigations.
    • Assist in identifying and closing performance gaps, which can include project development and execution.
    • Provide data to validate that the projects deliver performance objectives after implementation.
    • Provide technical support and coach site personnel on measurements and updates of technology performance and asset utilization data.
    • Track unit efficiency and identify opportunities to optimize the operations of the plant to minimize cost and waste.
    • Identify key performance indicators and develop a monitoring process to ensure potential deviations are handled proactively.
    • Utilize engineering practices to understand plant bottlenecks and present solutions to increase plant capacity.
    • Track production losses and first-pass prime to identify opportunities for improvement and drive solutions to improve product supply reliability and first-pass prime.
    • Evaluate typical analytical data annually and update typical values as needed.
    • Provide support to operations during upset conditions, start-ups, and T/As. This includes serving as a backup for the plant production specialist.
    • Utilize modeling software as needed to predict the performance of the various process equipment.
    • Support capital projects as the production representative.
    • Provide normal operating conditions.
    • Provide maximum pressures/temperature/flows, etc., for equipment design.

Requirements

  • BS Chemical Engineering degree.
  • 1 year or co-op plant process experience (new graduate).

Skills and Competencies

  • Training skills.
  • Keen computer skills with knowledge of MS Office.
  • Process modeling using Aspen software.
  • Basic knowledge of equipment sizing.
  • Basic knowledge of distillation column operations.
  • Basic knowledge of PSM.
  • Process troubleshooting.

Behavioral Skills

  • Exceptional communication skills, both oral and written.
  • Strong mechanical aptitude.
  • Safety role model.
  • Problem-solving skills with data analysis ability.

Physical Requirements

The worker is subject to inside environmental conditions: Protection from weather conditions, but not necessarily from temperature changes.

The worker is subject to outside environmental conditions: No effective protection from the weather.

The worker is subject to both environmental conditions: Activities occur inside and outside.

The worker is subject to extreme cold: Temperatures below 32 degrees F for periods of more than one hour.

The worker is subject to extreme heat: Temperatures above 100 degrees F for periods of more than one hour.

The worker is subject to noise: There is sufficient noise to cause the worker to shout in order to be heard above the ambient noise level.

The worker is subject to hazards: Includes a variety of physical conditions, such as proximity to moving mechanical parts, electrical current, working on scaffolding and high places, exposure to high heat or exposure to chemicals.

The worker is subject to atmospheric conditions: One or more of the following conditions that affect the respiratory system or the skin: fumes, odors, dusts, mists, gases, or poor ventilation.

The worker is subject to oils: There is air and/or skin exposure to oils and other cutting fluids.

The worker is required to wear a respirator.

The worker is required to don a gas mask.

Performance Indicators

Measurement and success along with improvements will be monitored by the Manager.

Following are the Primary Key Performance Indicators for this position:

  • Achieve SHE metric targets for safety and environmental incidents.
  • Meet or exceed plant production goals.
  • Meet or exceed production supply reliability.
  • AsCare, 20P, MOC/PSM compliance achieved.
  • Meet or exceed efficiency targets.
  • Completion of assigned action items.
  • Achieve plant department and personal metrics as defined in annual performance assessment.

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