Lead Experimental Design, Manufacturing Engineer

1 day ago


Irvine, California, United States Supernal Full time
About Supernal

Supernal is a leading Advanced Air Mobility (AAM) company that is revolutionizing the future of transportation. Our mission is to create a sustainable, integrated, and human-centered ecosystem that meets the high level of safety and reliability in today's air transportation system.

Job Summary

We are seeking a highly skilled and experienced Lead Experimental Design, Manufacturing Engineer to join our dynamic team. As a key member of our Test, Evaluation, and Certification (TEC) Team, you will be responsible for supporting all designs and leading the manufacturing portion of the TEC Team. This role will involve developing efficient manufacturing solutions and processes to support the test and prototype development of an EVTOL system.

Key Responsibilities
  • Lead all aspects of manufacturing and vendor trade studies
  • Provide manufacturing support for Tests with an emphasis on speed and efficiency
  • Coordinate manufacturing development activities, including DFM assessment, design reviews, procurement, and installation/integration
  • Run test fixture manufacturing activities
  • Run prototype manufacturing activities
  • Provide technical guidance and oversight to suppliers as well as design support
  • Craft CNC machining, additive manufacturing, and sheet metal components
  • Assist TEC Leadership in prioritizing efforts based on manufacturing timelines
  • Document manufacturing process and work instructions
  • Support aircraft installation and integration, including writing and releasing engineering orders and functional test procedures required for flight test and production aircraft
  • Prepare and communicate design and technical materials to management and team members
  • Partner with all other groups within the TEC organization to support test execution
Requirements
  • Bachelor's degree in mechanical or related engineering field required; Master's or Ph.D. degree preferred
  • Minimum ten (10) years of experience with manufacturing or design of an aerospace system/product development (an equivalent combination of education and experience may be considered)
  • Experience leading a technical team
  • Experience developing and implementing new processes and procedures
  • Experience with new aircraft development, prototyping, certification, and production
  • Experience with supplier management and evaluation in a manufacturing capacity
  • Experience with the assembly and testing of prototype aircraft
  • Knowledge of ASME Y14.5 GD&T
  • Knowledge of certification rules and processes, including ARP 4754A, ARP 4761, DO-160
  • Excellent verbal and written communication skills
  • Proactive delivery of communication and follow up
  • Excellent organizational skills and attention to detail
  • Must have the ability to independently prioritize and accomplish work within time constraints
  • Proficiency with Excel VLOOKUP, pivot tables, MS Office Suite
Preferred Qualifications
  • Experience in Aerospace Test and Evaluation preferred
  • Experience testing one or more of the following is preferred: Avionics, Aircraft Powertrain, Energy Storage Systems, Flight Controls, Aircraft Performance, Airframe Structures
  • Experience leading a team of technical personnel is preferred
  • CATIA Experience preferred
What We Offer

Base pay offered may vary depending on skills, experience, job-related knowledge and location. This position is also eligible for a bonus as part of total compensation.

The pay range for this position is: $204,200 - $260,700 USD



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