Seating Systems CAE Specialist

2 weeks ago

Dearborn, Michigan, United States Ford Motor Company Full time
Job Overview

The Seating Systems CAE Specialist will play a crucial role in evaluating and enhancing innovative seat designs to comply with regulatory and internal performance standards. Collaborating with a multidisciplinary team, you will contribute to the development of cutting-edge Vehicle Platform Architectures for electric vehicles.

Key Responsibilities

Your contributions will include:
  • Collaborating with Program Design, safety, and CAE teams to engineer first, second, and third row seating systems for electric vehicle platforms.
  • Creating CAE models to assess seat strength and rigidity at both the seat and body interface, adhering to established modeling guidelines.
  • Conducting Design of Experiments (DOE) and Design for Six Sigma (DFSS) studies utilizing optimization tools to ensure seat designs meet performance criteria while balancing cost and weight constraints.
  • Facilitating rapid concept development for new ideas and working in a collaborative environment to tackle technical challenges and fulfill project requirements.
  • Engaging in post-test evaluations to align CAE predictions with physical testing outcomes.
  • Ensuring that designs meet safety regulations and U.S. government standards.
  • Assisting in the formulation of standard operating procedures for delivering high-quality models and simulation results.
  • Responsible for analyzing results related to belt, bolt, weld, and sectional forces, as well as creating visual representations to identify critical load paths.
  • Participating in design review sessions and presenting design proposals, while offering recommendations for design enhancements.
Qualifications

The essential qualifications include:
  • Bachelor's degree in Mechanical Engineering or a related discipline.
  • A minimum of 5 years of experience in developing and executing CAE models for seating systems.
  • Proficient in using CAE pre- and post-processing software such as Hyperworks, ANSA, or equivalent for geometry preparation and meshing.
  • Experience in running, troubleshooting, and post-processing analyses using Nastran, LS-Dyna, or similar CAE tools.
  • Ability to utilize optimization software such as HEEDS, ModeFRONTIER, Optistruct, Tosca, Inspire, or ANSYS.
  • Familiarity with CAD software like CATIA/3Dx and the capability to develop CAE models from the ground up.
  • Strong foundation in engineering principles and practices.
  • Demonstrated ability to analyze data, draw valid conclusions, and provide sound recommendations.
  • Effective communication and time management skills.
  • Capability to prioritize and manage multiple tasks simultaneously.
Preferred Qualifications:
  • Master's or Doctorate in Mechanical Engineering or a related field.
  • 5-10 years of experience in developing and executing CAE models.
  • Advanced knowledge of CAE preprocessing tools such as Hypermesh, ANSA, or equivalent.
  • Expertise in modeling and analyzing various material systems, including metals and plastics, as well as joining technologies.
What We Offer:

As a member of the Ford family, you will receive competitive compensation and a comprehensive benefits package, including generous paid time off, retirement plans, savings options, and stock investment opportunities. You will also have access to exciting professional and personal development opportunities.

If you possess the skills and passion to help us shape the future of mobility, we invite you to consider joining our team.

Ford Motor Company is an Equal Opportunity Employer dedicated to a diverse workforce. All qualified applicants will be considered for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status, or protected veteran status.

At Ford, the health and safety of our employees is our top priority. Vaccination has been proven to play a critical role in combatting COVID-19. As a result, Ford has made the decision to require U.S. salaried employees to be fully vaccinated against COVID-19, unless employees require an accommodation for religious or medical reasons.

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