Senior Engineer for Aseptic Processing

2 weeks ago

Webster, United States Fairlife Full time
Company Overview:

Fairlife, LLC is a leading nutrition-focused organization based in Chicago, dedicated to producing high-quality, nutrition-rich dairy products that cater to the needs of consumers.

With an impressive annual retail sales figure nearing $2 billion, Fairlife's diverse range of lactose-free, real dairy offerings includes products such as ultra-filtered milk, Core Power High Protein Shakes for post-workout recovery, and the Fairlife Nutrition Plan, a shake designed to support health improvement journeys.

As a subsidiary of The Coca-Cola Company, Fairlife has garnered recognition from industry leaders such as Fast Company and Nielsen for its innovative approaches.

Currently, Fairlife is in the process of constructing a state-of-the-art manufacturing facility, which will serve as a cornerstone for future growth in the dairy nutrition sector.

This facility, covering 750,000 square feet, is set to become operational in the near future and aims to employ 250 new team members while processing approximately 5 million pounds of milk daily.


Position Summary:

The Senior Aseptic Processing Engineer will play a pivotal role in overseeing the technical execution and support of all aseptic processing technologies. This position requires a strong focus on providing technical solutions and expertise in processing operations, engineering, and UHT reliability.

The engineer will be responsible for managing and coordinating process technology enhancements, troubleshooting technical issues, and designing engineered solutions for complex challenges. They will also focus on enhancing the performance, productivity, and quality of processing technologies at the facility.


Key Responsibilities:
  • Lead strategic technical projects in a dynamic environment.
  • Act as a primary resource and expert in UHT processing across various disciplines, including thermal processes and equipment reliability.
  • Develop sustainable solutions utilizing continuous improvement methodologies.
  • Collaborate with technical engineers and maintenance teams to troubleshoot and resolve recurring issues.
  • Work closely with plant vendors to reverse engineer critical equipment components.
  • Ensure that quality parts are produced according to specifications and manage documentation revisions.
  • Plan and implement processing technical projects, managing budgets and timelines effectively.
  • Monitor project deliverables and provide ongoing updates to stakeholders.
  • Coordinate with maintenance and processing departments to ensure operational efficiency.
  • Identify root causes of performance issues and implement improvements.
  • Foster a culture of continuous improvement across all departments.

Qualifications:

Applicants should possess a Bachelor's degree in Mechanical, Electrical, or Chemical Engineering or a related field, along with a minimum of 10 years of relevant experience. Aseptic and dairy experience, particularly with UHT systems, homogenizers, and filtration technologies, is essential.

Candidates must demonstrate proficiency in updating P&IDs and mechanical/electrical prints, as well as strong organizational and prioritization skills. Effective communication and interpersonal abilities are crucial for collaborating with diverse teams.

Knowledge of PLC logic, VFDs, and computerized information systems related to quality assurance and maintenance is preferred. Physical requirements include the ability to lift 40 lbs occasionally and work at heights.

Understanding of USDA and state regulations for dairy manufacturing is advantageous.

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