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Senior Engineer in Aseptic Processing

2 months ago


Webster, United States Fairlife Full time

Company Overview: fairlife, LLC is a nutrition-focused organization based in Chicago, dedicated to producing delicious, nutrient-rich dairy products that cater to consumer needs.

With nearly $2 billion in annual retail sales, fairlife offers a diverse range of lactose-free, real dairy products, including: fairlife ultra-filtered milk, Core Power High Protein Shakes designed for post-workout recovery, and fairlife nutrition plan, a shake aimed at enhancing health journeys.

As a subsidiary of The Coca-Cola Company, fairlife has received accolades from both Fast Company and Nielsen for its pioneering innovations in the industry.

Position Overview: The Senior Engineer in Aseptic Processing will take charge of the technical execution and support of all aseptic processing technologies. This role requires providing expert solutions and insights into processing operations, engineering, and UHT reliability. The engineer will oversee process technology enhancements, troubleshoot technical issues, and devise engineered solutions for complex challenges. The focus will be on optimizing the performance, productivity, and quality of processing technologies.

Key Responsibilities:

  • Lead strategic technical projects in a dynamic environment.
  • Act as a primary resource and expert in UHT processing across thermal processes, product quality, and equipment reliability.
  • Develop sustainable solutions through continuous improvement methodologies.
  • Assist technical teams in troubleshooting and resolving recurring operational issues.
  • Collaborate with plant vendors to reverse engineer critical equipment components, ensuring quality and compliance with specifications.
  • Plan and execute processing technical projects, managing budgets, timelines, and deliverables while providing direction to project teams.
  • Coordinate with maintenance and processing departments to monitor performance and implement improvements.
  • Foster a culture of continuous improvement across all departments, utilizing data tools to identify root causes of issues.
  • Perform additional job-related duties as assigned.

Qualifications:

  • Bachelor's degree in Mechanical, Electrical, Chemical Engineering, or a related field.
  • A minimum of 10 years of relevant experience.
  • Experience in aseptic/dairy processing, including UHT systems, homogenizers, and filtration technologies.
  • Proficiency in updating P&IDs and mechanical/electrical drawings (CAD/SolidWorks preferred).
  • Strong organizational skills and ability to prioritize tasks effectively.
  • Expertise in re-engineering operations and developing new strategies.
  • Excellent interpersonal and communication skills for effective collaboration.
  • Ability to make informed decisions on sensitive issues.
  • Experience in supervising and training staff, including work assignment management.
  • Understanding of PLC logic and related technologies.
  • Knowledge of quality assurance systems and ERP applications.
  • Ability to interpret engineering drawings and manuals.
  • Physical capability to stand for extended periods and lift up to 40 lbs.
  • Adaptability to work in a fast-paced environment.
  • Willingness to work various shifts as needed.
  • Familiarity with USDA and state regulations for dairy manufacturing is advantageous.

Position Location: Webster, NY

Reports To: Director of Engineering

Travel Requirements: Up to 50% in the initial year, reducing to 10% thereafter.

Employment Status: Exempt

fairlife, LLC is committed to equal opportunity employment and does not discriminate based on race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by law. All qualified applicants will receive equal consideration.