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Reliability/CMMS Engineer

4 months ago

Hillsboro, United States IKO North America Full time

IKO Industries Ltd. is a market leader in the manufacturing of roofing and building materials. IKO is a Canadian owned and operated business with production facilities worldwide and has many years of unparalleled success in the roofing materials industry. Quality, integrity, and trustworthiness are the values that underlie this success, and we have built this company by hiring people who hold these values. People like you


Job Description

Title: Reliability/CMMS Engineer

Location: Hillsboro, TX

Type: FT

Department: Corporate Engineering



WHAT’S IN IT FOR YOU?

  • Competitive salary
  • Competitive health and benefit plan
  • Competitive matched retirement savings program
  • The opportunity to join a continuously growing organization with focus on Diversity and Inclusion
  • The opportunity to work with an industry leader in manufacturing


WHEN YOU JOIN US YOU WILL BE;

  • Lead training to utilize the Maximo-integrated, 5-Why RCA’s and Troubleshooting as a part of keeping the Mechanical, Electrical and Process FMECA/RCM alive to drive down highest Pareto valued production losses.
  • Participate in the Corporate Weekly Reliability GoTo Meetings, training, webinars, SMRP, and Reliability Magazine subscriptions in order to keep up to date with reliability knowledge, techniques and mythologies.
  • Lead initiatives for corporate surveys, questionnaires, and benchmarking as part of IKO Reliability Assessments and continuous improvement efforts.
  • Utilize Prodac/ Maximo interface production loss and maintenance cost data to drive to lowest child asset practical in order to target RCA / Troubleshooting, FMECA and RCM efforts prioritized to generate the greatest value return.
  • Utilize detailed Pareto analysis of production losses from Downtime, Rate Reduction from Plan and Waste to identify the highest critical assets to target for RCA’s, FMECA’s, Troubleshooting, etc. while optimizing the Shutdown PM’s developed from the FMECA/RCM and corresponding Spare Parts strategies.
  • Champion and mature a self-sufficient Condition Monitoring program that starts with 1st with Ultrasonic Precision Lube as well as the remaining full gamut of earliest detection capabilities Ultrasonic and Vibration technology offers, to significantly reduce Production losses while also reducing the Top 12 Wear Parts Spend.
  • Troubleshooting equipment, Design for Reliability, select and managing qualified contractors to precision-install and commission new equipment, monitor modifications, upgrades and critical parts required.
  • Provide necessary service support and training to Plant Maximo users, utilizing the Maximo Best Practices.
  • Update Plant’s Numerical Criticality Ranking in accordance with standardized IKO FMECA templates.
  • Standardize the PM and PdM task format to align with failure modes of FMECA, transitioning to mostly condition-based inspections while aligning weekly Maximo resource requirements to plant resource availability.
  • Develop and network PM’s and PdM’s from other plants to continuously improve safety, health, environment, quality, production efficiency, labor/material effectiveness, etc. to optimize critical asset Total Life Cycle Costs.
  • Assist Lead, Planner, and Condition Monitoring efforts to focus prioritization of work orders towards highest valued Production Loss Paretos rather than only the oldest backlogged WO.


OUR IDEAL CANDIDATE;

  • Completion of University degree in Engineering (preferably in Mechanical Engineering)
  • 3 or more years of reliability experience in continuous process manufacturing environments.
  • Familiar with condition monitoring tools such as: vibration analysis, Ultrasonic, lubrication, thermography, etc..
  • Experience facilitating dozens of successful RCFA’s.
  • Experience with: FMECA’s, PM recommendations associated with preventing most probable Failure Modes, Production loss analysis, failure mitigation strategies, Spare Parts optimization supporting the PM tasks, etc.
  • Verbal and written fluency in English, effective presentation skills and ability to communicate well at all levels.
  • Proficiency with building standardized PM’s & PdM’s within Maximo or similar CMMS, MS Office, AutoCAD, etc.
  • Willing to travel on occasion to learn and share knowledge with other IKO sites.
  • Analytical skills with high level of accuracy and strong work ethics.
  • Operational and supervisory experience is a plus.


WORK AUTHORIZATIONS AND TRAVEL;

  • This position requires the legal ability to work in the United States
  • Travel is occasionally requested



IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability. IKO Industries Ltd. encourages and welcomes applications from people with disabilities.


Accommodations are available on request for candidates taking part in all aspects of the selection process.


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Benefits of Employment: IKO recognizes that its success is due to the strength of its employees. A primary goal of IKO is to promote individual employee's sense of accomplishment and contribution so that employees enjoy their association with IKO. The Company invests in its employees so that they are the most knowledgeable in the industry, and undertakes great efforts to nurture loyalty to, and teamwork at, IKO. We are pleased to offer competitive compensation, health care, a progressive and challenging workplace and a commitment to teamwork and integrity.

Diversity and Equal Opportunity Employment: IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability. IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.