Quality and Process Improvement Manager

4 days ago


Wabash Indiana, United States Real Alloy Full time
Job Summary

We are seeking a highly skilled Quality and Process Improvement Manager to join our team at Real Alloy. As a key member of our organization, you will be responsible for leading our Continuous Improvement initiatives and driving operational excellence across our facilities.

Key Responsibilities
  • Lead and facilitate kaizen events and lean transformations to improve process efficiency and reduce waste
  • Develop and implement lean methodology expertise for plant-wide ROS deployment, including core tools such as 5S, MDI, A3 Thinking, Standardized Work, VSM, TPM, and Problem Solving
  • Train and develop plant leaders on lean principles, cultural transformation, and the lean leader mindset
  • Provide leadership to the ISO-based Continuous Improvement team and promote best operating practices
  • Drive change with business leadership team to enable Real Alloy to continuously improve performance
  • Recommend or implement approved cost reduction and/or efficiency improvement initiatives
  • Monitor progress of planned improvement implementation and ensure timely action, appropriate management support, and achievement of expected tangible benefits
  • Quantify material blending effectiveness and relate to financial performance
  • Develop and complete a plan to improve skills and knowledge necessary for this position
Requirements
  • Bachelor's degree in Engineering, Manufacturing/Operations, or an equivalent level of degree
  • 3-5 years' experience in Process Engineering
  • 3-5 years' experience in Lean Six Sigma
  • 1+ years' experience facilitating kaizen events and lean transformations
  • Proven ability to successfully manage cross-functional teams and implement improvement within an established timeframe
  • Excellent interpersonal, written, and verbal communication and organizational skills
  • High energy, data-driven, and results-oriented
Preferred Qualifications
  • Masters in Engineering
  • Experience managing ISO 9000 or TS16949 Quality Management Systems
  • DMAIC/Black or Green Belt problem-solving skills
  • Working knowledge of aluminum processes


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