Advanced Process Automation Specialist

2 weeks ago


Hudsonville, Michigan, United States APEX Controls, LLC Full time

APEX Controls, LLC seeks a highly skilled Senior Process Controls Engineer to lead the development, implementation, and optimization of automated control systems for customer manufacturing processes.

The ideal candidate will collaborate closely with multidisciplinary teams to ensure efficient, reliable, and safe operations. Their expertise will help drive improvements in productivity, quality, and process controls, while ensuring compliance with industry regulations.

Key Responsibilities:
  • Lead the design, configuration, and maintenance of process control systems (PLC, SCADA, HMI) across customers facility.
  • Analyze, troubleshoot, and resolve issues related to control systems, instrumentation, and automation.
  • Implement process optimization strategies to improve efficiency, reduce downtime, and minimize waste.
  • Optimize control system process loops.
  • Collaborate with customers to ensure smooth integration of control systems.
  • Develop and manage process control documentation, including control system functional specifications documents, P&IDs, and system architecture diagrams.
  • Provide technical leadership for capital projects, including scope development, commissioning, and validation.
  • Lead control system upgrades, migrations, and expansions to support future process enhancements.
  • Mentor and train junior engineers and technical staff in process control best practices.
  • Ensure compliance with safety, environmental, and regulatory requirements.
Requirements:
  • Bachelor's degree in engineering or a related field is preferred. Five plus years of experience in controls systems automation may be acceptable.
  • Proficient with 2-D CAD software.
  • Proficiency in DCS, Plant PAX, PLC, SCADA, HMI programming and troubleshooting (e.g., Rockwell, Siemens).
  • Experience in process optimization and advanced control strategies (e.g., PID tuning).
  • Familiarity with National Electric Code and other common electrical standards, including safety standards.
  • Experience with control system hardware and software.
  • Proven ability to lead projects and cross-functional teams.
  • Highly organized and able to multitask
  • Strong problem-solving, analytical, and critical-thinking skills.
  • Strong communicator, both internally and with customers or suppliers
  • Experience in a regulated industry (e.g., pharmaceuticals, chemicals, oil & gas, food & beverage, wastewater).


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