Senior Controls Engineer

1 week ago


Rolling Meadows, Illinois, United States Sterling Engineering Inc. Full time
Position Overview

As a Controls Engineer III at Sterling Engineering Inc., you will play a pivotal role in the design and implementation of extensive multi-machine control systems. Your expertise will be crucial in programming PLCs, HMIs, and robotic systems for sophisticated cam-operated and indexing machinery featuring multiple servo axes. You will also provide essential guidance to electricians regarding wiring standards and code compliance, troubleshoot systems on the production floor, and support machine re-commissioning efforts at various customer locations, both nationally and internationally.

Key Responsibilities
  • Design and implement resilient and effective architectures for control systems, particularly for complex multi-machine configurations.
  • Program PLCs, HMIs, and robotic systems for advanced applications, including cam-operated and indexing machinery with numerous servo axes.
  • Work collaboratively with electricians, offering insights on wiring practices and regulatory compliance.
  • Perform comprehensive debugging and functional verification on the production floor, leading to successful Factory Acceptance Testing (FAT).
  • Travel domestically and internationally to assist in machine re-commissioning at client sites, ensuring effective Site Acceptance Testing (SAT).
  • Participate in the ongoing enhancement of standards and procedures through collaboration with fellow engineers.
Qualifications
  • Bachelor's degree in Electrical Engineering, a related engineering discipline, or equivalent professional experience.
  • A minimum of 6 years of practical experience in automation.
  • Expertise in Allen Bradley PLCs, HMIs, and Servo Control systems.
  • Strong analytical and problem-solving capabilities.
  • Exceptional communication and teamwork skills.
  • Willingness to travel as necessary (10-25%).


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