Process Reliability Expert

6 days ago


Jacksonville, Florida, United States FPC of Decatur Full time
Job Summary

We are seeking a highly skilled Reliability Engineer to join our team at FPC of Decatur. The successful candidate will be responsible for providing accurate and prioritized reliability engineering support to minimize production losses and maintenance costs.

Key Responsibilities
  • Lead Root Cause Analysis and FMECA/RCM Support to identify and mitigate production losses.
  • Participate in Corporate Weekly Reliability GoTo Meetings, training, webinars, and industry events to stay up-to-date with reliability knowledge and techniques.
  • Develop and implement reliability assessments, surveys, and benchmarking initiatives to drive continuous improvement.
  • Utilize production loss and maintenance cost data to lead problem-solving teams and prioritize initiatives for maximum value return.
  • Build strong relationships with Maintenance and Operations employees to develop efficient and effective running PM and shutdown plans.
  • Prepare and facilitate shingle line FMECA/RCM, after detailed Pareto analysis of production losses associated with critical assets.
  • Troubleshoot equipment, design for reliability, and manage qualified contractors to precision-install and commission new equipment.
  • Act as backup for the Inventory Coordinator and Planner/Scheduler during emergencies and for vacation.
  • Support and promote core values and leadership behaviors.
Maximo Support
  • Follow Corporate Reliability Engineering Roles Responsibilities and Expectations (RR&E's).
  • Provide necessary service support and training to Plant Maximo users, utilizing the Maximo Best Practices.
  • Update Plant Numerical Criticality Ranking in accordance with standardized FMECA templates.
  • Standardize the PM and PdM task format to align with failure modes of FMECA, transitioning to mostly condition-based inspections.
  • Develop and network PM's and PdM's from other plants to continuously improve safety, health, environment, quality, production efficiency, labor/material effectiveness, etc.
  • Pare down low critical ranked asset PMs to build thorough PM's for highly critical assets.
  • Lead Co-Op Engineering Students to update drawings with standardized asset names and numbers linked into Maximo.
  • Apply Best Practices and Lessons Learned from Plant Maximo experiences to contribute to continuously improve the Maximo preparation of new green field sites and other existing company plants.
Qualifications
  • Completion of University degree in Engineering (preferably in Mechanical Engineering).
  • 3 or more years of reliability experience in continuous process manufacturing environments.
  • Familiar with condition monitoring tools such as vibration analysis, Ultrasonic, lubrication, thermography, etc.
  • Experience facilitating dozens of successful RCFA's.
  • Verbal and written fluency in English, effective presentation skills, and ability to communicate well at all levels.
  • Proficiency with building standardized PM's & PdM's within Maximo or similar CMMS, MS Office, AutoCAD, etc.
  • Willing to travel on occasion to learn and share knowledge with other plant sites.
  • Analytical skills with high level of accuracy and strong work ethic.
  • Operational and supervisory experience is a plus.


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