Avionics Reliability Engineer

1 week ago

Hawthorne, California, United States SpaceX Full time

At SpaceX, we believe in a future where humanity explores the cosmos, and we are dedicated to developing the technologies that will make this vision a reality. Our ultimate goal is to enable human life on Mars.

ELECTRICAL RELIABILITY ENGINEER (FALCON)

The Build Reliability team at SpaceX is a diverse, multi-disciplinary group focused on ensuring the dependability of Avionics Hardware. As an Avionics Build Reliability Engineer, you will gain extensive exposure by collaborating with various core teams, supporting hardware from its initial design through production and operational phases. You will leverage data to identify the elements that influence reliability and assist design and development teams in achieving quality objectives, driving enhancements in reliability across manufacturing, testing, and flight operations. Your analytical skills will enable you to delve into intricate details to diagnose and resolve challenging technical issues while adopting a system-level perspective to prioritize concerns for the overall vehicle.

KEY RESPONSIBILITIES:

  • Collaborate with electrical design engineers and avionics manufacturing teams throughout product development and production to enhance product reliability by implementing best practices and establishing consistent process controls.
  • Utilize schematics, testing equipment, and inspection protocols to conduct investigations into PCBA test failures, performing structured root cause analyses to identify necessary design, manufacturing, and process modifications to avert future product failures.
  • Identify opportunities for risk mitigation and simplification in designs and processes to enhance manufacturability, working with integrated product teams to drive improvements and address significant and recurring non-conformances.
  • Oversee product yield rates through regular quality reviews and initiate corrective actions for products that do not meet design specifications.
  • Manage suspect or known non-conforming products, providing guidance to quality inspectors, technicians, supervisors, and engineers to assist in quarantine and rework efforts.
  • Continuously evaluate requirements to discern value-added elements from non-value-added overhead. Collaborate with core avionics teams to establish the minimum viable sequence of acceptance testing required for flight hardware to ensure high reliability at the system level.

BASIC QUALIFICATIONS:

  • Bachelor's degree in electrical engineering, hardware engineering, engineering physics, or a related engineering discipline.
  • 1+ years of experience with digital or mixed-signal designs, utilizing oscilloscopes, digital multimeters, power supplies, and/or soldering equipment (including internships and academic projects).
  • 1+ years in a manufacturing, reliability, or design engineering role (student project or internship experience is acceptable).

PREFERRED SKILLS AND EXPERIENCE:

  • Proven experience in troubleshooting and diagnosing electrical hardware failures.
  • Master's degree in electrical engineering or a related engineering discipline.
  • 2+ years of industry experience working with electronic hardware.
  • Strong interpersonal and collaborative skills, with a passion for innovation and a commitment to enhancing reliability in advanced technology.
  • Demonstrated application of process controls in high-volume manufacturing, testing, and quality environments.
  • Programming experience in Python, SQL, or PowerBI, with a focus on data analysis and automation.
  • Familiarity with quality tools such as Lean principles, Six Sigma, root cause analysis, corrective action, advanced product quality planning (APQP), metrology, process failure mode and effects analysis (PFMEA), control plans, and various problem-solving methodologies.
  • Experience in developing or supporting products/processes such as:
    • Testing of analog, digital, and mixed-signal circuits.
    • Design for excellence (DFX), derating, and related analyses.
    • Digital communication interfaces including SPI, I2C, CAN, Ethernet, and RS422.
    • Battery systems design and assembly.
    • RF hardware testing.
    • Solar power systems design and assembly.
    • Statistical Process Control (SPC).

ADDITIONAL REQUIREMENTS:

  • Willingness to work extended hours, weekends, and offsite as necessary.

COMPENSATION AND BENEFITS:

Pay range:

Build Reliability Engineer/Level I: $95,000.00 - $115,000.00 per year.

Build Reliability Engineer/Level II: $110,000.00 - $130,000.00 per year.

Your actual level and base salary will be determined on a case-by-case basis and may vary based on job-related knowledge, skills, education, and experience.

Base salary is just one component of your total rewards package at SpaceX. You may also be eligible for long-term incentives, including company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the opportunity to purchase additional stock at a discount through an Employee Stock Purchase Plan. Comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks are also part of the package. You will accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays each year. Exempt employees are entitled to 5 days of sick leave annually.

ITAR REQUIREMENTS:

  • To comply with U.S. Government export regulations, applicants must be U.S. citizens, lawful permanent residents, refugees, or asylees, or be eligible to obtain the required authorizations from the U.S. Department of State.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is based on merit, competence, and qualifications and will not be influenced by race, color, religion, gender, national origin, veteran status, disability status, age, sexual orientation, gender identity, marital status, or any other legally protected status.

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