Production Process Engineer

2 weeks ago

Waukesha, Wisconsin, United States Zero Zone Full time
About Zero Zone:
Zero Zone is a prominent manufacturer specializing in refrigerated and frozen food display cases, along with the refrigeration systems that ensure food freshness. Our operations span two main divisions: the Display Case Division and the Refrigeration Systems Division, where we pride ourselves on exceptional customer service and a collaborative work environment.

What We Offer:
  • Generous vacation and personal hours after a short waiting period
  • Competitive salary structure
  • 401k plan with profit-sharing options
  • Ten paid holidays each year
  • Flexible working hours
  • Casual dress code
  • Wellness initiatives and incentives
  • Reimbursement for steel-toed footwear
  • Engagement programs for employees
  • One-time reimbursement for home computer expenses

Role Overview:
The Production Process Engineer will leverage a diverse skill set to support the leadership team in enhancing and refining production methodologies to meet client specifications while boosting productivity. This role involves applying expertise in product design, lean manufacturing principles, assembly and testing techniques, as well as quality assurance standards to facilitate effective production outcomes through strong interpersonal skills.

Key Responsibilities:
  • Evaluate workforce utilization, spatial requirements, workflow, and design layouts for optimal production efficiency.
  • Compile and formalize product knowledge to create effective processes, documentation, work instructions, and quality control plans.
  • Analyze operational sequences and material flow.
  • Revise product structure routings and oversee the creation of templates while assessing the accuracy of standard production labor hours.
  • Maintain quality control checkpoints and lead continuous improvement initiatives to minimize rework and errors.
  • Act as the project lead for new product introductions and manage ongoing change requests.
  • Provide technical support for daily manufacturing operations and continuous improvement efforts.
  • Assist estimators in the quoting process by establishing labor, equipment, tooling, and service cost estimates.
  • Collaborate with Production and Engineering teams to ensure efficient production methods are in place.
  • Estimate production timelines and associated costs to inform management decisions.
  • Participate in job reviews with production staff.
  • Utilize lean manufacturing tools and methods to drive continuous improvement.
  • Support the EHS Engineer in safety initiatives and audits.

Qualifications:
Candidates should possess a minimum of a two-year degree in Industrial Engineering, Industrial Technology, Manufacturing Engineering Technology, or a related field. Proficiency in CAD/SolidWorks is essential, along with a solid understanding of quality control techniques, root cause analysis, and lean manufacturing principles. Strong communication skills, a team-oriented mindset, and a commitment to personal and professional growth are vital.

Skills and Attributes:
  • Excellent project management capabilities with the ability to prioritize and manage multiple tasks.
  • A hands-on approach to working closely with production teams.
  • Ability to exercise independent judgment and work autonomously.
  • Effective communication skills to collaborate with coworkers on various projects.

Work Environment:
The role may require occasional travel and involves physical demands such as standing, walking, and lifting up to 45 pounds. Safety equipment, including safety shoes and glasses, is mandatory. A commitment to maintaining a positive work atmosphere and regular attendance is expected from all employees.

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