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Lead Manufacturing Process Engineer

2 months ago

Waukesha, Wisconsin, United States Generac Power Systems Full time

Join Generac Power Systems, a premier energy technology organization dedicated to fostering a more intelligent world.

With over six decades of innovation in energy solutions, Generac has pioneered advancements from the inception of the home standby generator market to our current transformation into a comprehensive energy technology provider. We continually strive to redefine industry standards.

At Generac, our workforce is pivotal in creating a safer, brighter, and more efficient world. We are driven by a collective mission to inspire positive change, enhance our communities, and deliver exceptional results through innovation. Our diverse team collaborates to provide our global clientele with peace of mind through reliable products and outstanding support.

The Lead Manufacturing Process Engineer plays a crucial role in the deployment of cutting-edge technologies and process enhancements that elevate Generac's fabrication and finishing capabilities. This position involves formulating a strategic roadmap for technology, capacity, and processes, establishing global equipment benchmarks, and justifying capital investments. Collaboration with design engineering is essential to enhance design for manufacturability (DFM) in fabrication and welding, while also spearheading operational efficiency initiatives, assessing equipment capacities, optimizing production across existing facilities, and nurturing strategic outsourcing partnerships.

Key Responsibilities:

  • Evaluate and strategize to maintain sheet metal fabrication capacity in alignment with long-term forecasts;
  • Support the development of a five-year roadmap for capacity and technological advancements across global manufacturing sites;
  • Oversee area layouts, process definitions, and the design, selection, justification, and implementation of equipment and tooling for capacity and continuous improvement projects;
  • Facilitate the integration of Design for Manufacturability (DFM) in New Product Introductions (NPI) involving sheet metal components;
  • Contribute to facility transformations and the ongoing maintenance of sheet metal fabrication value streams;
  • Ensure the success of process improvement initiatives by establishing policies, procedures, and documentation that support sheet metal fabrication;
  • Implement demand-driven strategies that promote operational excellence and long-term planning;
  • Ensure synchronization of product, material, and information flows to maximize efficiency and minimize operational costs in sheet metal fabrication;
  • Generate innovative ideas to enhance business outcomes, particularly in sheet metal fabrication;
  • Deploy standard Generac methodologies, tools, and practices;
  • Set objectives that include continuous improvement initiatives aimed at achieving customer satisfaction;
  • Collaborate closely with shop floor personnel to foster ongoing enhancements in manufacturing methods, systems, and controls.

Minimum Qualifications:

  • Bachelor's Degree in Mechanical Engineering, Industrial Engineering, or a related technical field;
  • 5+ years of experience in a Manufacturing Engineering role, specifically supporting soft-tooled sheet metal fabrication processes such as turret punching, laser cutting, press brakes, and powder coating;
  • Proven project management experience in the acquisition and implementation of new machine tools from inception to achieving targeted production throughput.

Preferred Qualifications:

  • Experience with Amada and Salvagnini fabrication equipment;
  • Familiarity with powder coating systems such as Gema, Nordson, or Wagner;
  • Proficiency in CAD/CAM software relevant to sheet metal fabrication;
  • Strong skills in CAD (AutoCAD, SolidWorks, and/or ProE);
  • Excellent organizational, written, and verbal communication abilities;
  • Knowledge of lean manufacturing principles and process improvements;
  • Diverse experience leading projects across various functions;
  • Ability to collaborate cross-functionally to achieve desired outcomes;
  • Experience in high mix, low volume, and high volume, low mix production settings;
  • Demonstrated problem-solving and conflict resolution skills;
  • Proven ability to manage shifting deadlines and priorities in a dynamic environment.

Physical Demands: The role requires regular communication and manual dexterity. The employee will frequently stand and walk, with occasional requirements to stoop, bend, or reach overhead. Lifting up to 25 pounds may be necessary. This position involves significant computer-based work, necessitating periods of sitting and close vision. Occasional travel may be required.

Generac Power Systems is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.

Our success is intrinsically linked to the professional development and personal well-being of our employees, alongside the strength of their families and communities. As an inclusive workplace, we celebrate diversity and promote equality and respect among all individuals.

Generac's legacy of energy innovation continues to shape the future. As a leading supplier of power generation technology, our work impacts millions. We encourage our employees to be innovative and recognize their contributions as vital to our global success. Generac offers a fast-paced, agile work environment where every individual's efforts make a significant difference.