Control Panel Assembly Specialist

2 weeks ago

Melbourne, Florida, United States Data Flow Systems Full time

Position Overview:

The Control Panel Assembly Specialist plays a vital role in the fabrication, wiring, evaluation, and troubleshooting of electrical control panels designed for the automation and monitoring of municipal water, wastewater, and stormwater systems. A strong focus on precision, technical skills, and a dedication to quality are essential for ensuring the dependability and performance of Data Flow control panels.

Key Responsibilities:

Panel Fabrication:

  • Interpret and analyze engineering schematics, wiring diagrams, and technical drawings to construct electrical control panels in accordance with specified guidelines.
  • Install and secure components such as PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), relays, contactors, switches, and terminal blocks within panel enclosures.
  • Ensure the correct arrangement, spacing, and organization of components in the control panel, facilitating efficient wiring and troubleshooting processes.

Wiring and Connection:

  • Connect electrical components and devices based on wiring diagrams and schematics, adhering to industry standards and best practices.
  • Execute terminations, crimping, and labeling of wires and cables for straightforward identification and maintenance.
  • Confirm wiring continuity, polarity, and insulation resistance to guarantee electrical integrity and compliance with established specifications.

Panel Evaluation and Troubleshooting:

  • Perform functional assessments of control panels to validate proper operation and compliance with design specifications.
  • Diagnose electrical issues, wiring inconsistencies, and component malfunctions using multimeters, oscilloscopes, and other diagnostic instruments.
  • Work collaboratively with engineers, technicians, and quality assurance teams to address technical challenges and implement corrective measures.

Quality Control:

  • Examine completed control panels for quality, completeness, and adherence to engineering standards and client specifications.
  • Document any deviations, discrepancies, or non-conformities identified during the assembly and testing phases.
  • Apply corrective actions and rework as necessary to resolve quality concerns and ensure client satisfaction.

Safety and Compliance:

  • Follow safety protocols, including the proper handling of electrical components, utilization of personal protective equipment (PPE), and adherence to electrical codes and regulations.
  • Maintain a tidy and organized workspace, observing housekeeping and safety guidelines to prevent accidents and injuries.

Core Competencies:

  • Strive to simplify processes for our clients.
  • Prioritize people: proactive and empowered.
  • Uphold honesty, humility, and integrity in all endeavors.
  • Avoid confusing activity with achievement.
  • Value reputation above all.
  • Commit to continuous improvement.

Qualifications:

  • Demonstrated experience in panel fabrication, wiring, and evaluation within an industrial automation or electrical control panel manufacturing setting.
  • Ability to read and interpret electrical schematics, wiring diagrams, and engineering drawings proficiently.
  • Familiarity with electrical components and devices typically utilized in control panels, including PLCs, HMIs, relays, contactors, switches, and terminal blocks.
  • Competence in safely and effectively using hand and power tools for assembly, wiring, and connection tasks.
  • Strong attention to detail and quality, with the capacity to follow written instructions and work independently or collaboratively.
  • Excellent problem-solving and troubleshooting skills, with a systematic approach to diagnosing electrical issues and implementing solutions.
  • Effective verbal and written communication skills, capable of collaborating with colleagues and conveying technical information clearly.
  • Commitment to safety, quality, and continuous improvement, with a proactive approach to acquiring new skills and techniques.
  • Willingness to work flexible hours and overtime as required to meet production goals and client needs.

Educational Background:

  • High school diploma or equivalent; additional technical training or certification in electrical wiring, electronics, or a related discipline is preferred.

Physical Requirements:

  • Physical activities include standing, sitting, walking, lifting (up to 60 lbs), communicating, and responding to safety alerts.
  • Work is conducted indoors in a climate-controlled environment.
  • The typical noise level in the work environment is low to moderate, although hearing protection and other personal protective equipment will be necessary when operating power tools.

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