Foundry Process Engineer

1 week ago

Chattanooga, Tennessee, United States Mueller Water Products Full time
Job Summary

We are seeking a highly skilled Foundry Process Engineer to join our team at Mueller Water Products. As a key member of our manufacturing team, you will be responsible for designing and implementing methods and equipment for process improvements and controlling manufacturing costs.

Key Responsibilities
  • Evaluate manufacturing processes by applying knowledge of product design, production, assembly, tooling, and materials
  • Mentor junior engineers and develop knowledge of processes
  • Support development of foundry strategic plan and lead execution of strategic plan
  • Utilize knowledge of foundry processes and casting defects to identify and resolve non-conformities
  • Develop process documentation, training, and controls to ensure product quality and consistency
  • Improve manufacturing efficiency through analyzing and planning workflow, space requirements, and equipment layout
  • Provide manufacturing decision-making information by calculating production, labor, and material costs, reviewing production schedules, and estimating future requirements
  • Functionally understand CAD modeling and rigging geometry for tooling engineering
  • Collect, analyze, and summarize data, information, and trends to prepare product and process reports
  • Implement new systems and procedures as designed
  • Utilize FMEA, DFMEA, and DOE's to drive continuous improvement in the manufacturing and engineering processes
  • Support equipment troubleshooting by working with the maintenance team and outside vendors
  • Develop and mentor staff and technicians
  • Maintain professional and technical knowledge through attending educational workshops, reviewing professional publications, establishing personal networks, and participation in related professional organizations
  • Direct efforts to meet and/or exceed compliance with all regulatory bodies, organizations, and government requirements in the performance of position duties
Requirements
  • Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Materials Science, or Metallurgy and 8+ years of experience in foundry operations
  • OR 12+ years of experience in foundry operations with relevant duties
  • Working knowledge of melt, molding, core make, casting finishing, tooling, and other aspects of foundry production
  • Experience collaborating with product design, tooling engineering, and quality for product qualification and PPAP processes
  • Experience with capital projects scope development, justification, and management
  • Strong working knowledge and experience in Lean manufacturing, Six Sigma tools
  • Outstanding PC/Systems knowledge and skills
  • Strong leadership, communications, and interpersonal skills with the ability to interact with all levels of employees, customers, and outside professionals
  • Knowledge dealing with complex manufacturing situations, hardware specifications, quality standards, product development, CAD/CAM, and technical specifications

Mueller Water Products is an equal opportunity employer and welcomes applications from diverse candidates. We are committed to creating an inclusive work environment that values diversity, equity, and inclusion.

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