Senior Foundry Process Engineer

1 week ago

Chattanooga, Tennessee, United States Mueller Water Products Full time

Mueller Company, a subsidiary of Mueller Water Products and publicly traded company (NYSE: MWA), stands as the foremost manufacturer of flow control devices for the water and gas distribution sectors, and is recognized as North America's largest and only comprehensive supplier of potable water distribution products.

Position Overview:

  • Accountable for the design and execution of methodologies and apparatus aimed at enhancing processes and managing manufacturing expenditures.
  • Deliver engineering and technical proficiency in No Bake foundry process operations, focusing on elevating safety standards, fostering productivity enhancements, establishing quality benchmarks, and minimizing scrap, non-conformities, and returns.
  • Engage in close collaboration with tooling and pattern design to ensure effective and efficient tool qualification and PPAP processes.
Key Responsibilities:
  • Assess manufacturing methodologies by leveraging knowledge of product design, production, assembly, tooling, and materials.
  • Guide junior engineers and enhance their understanding of processes.
  • Assist in the formulation of the foundry strategic plan and spearhead its execution.
  • Apply expertise in foundry processes and casting defects to identify and rectify non-conformities.
  • Employ problem-solving techniques such as Six Sigma, 8D, and 5 Whys to perpetually enhance processes.
  • Create process documentation, training materials, and controls to ensure product quality and uniformity.
  • Conduct assessments related to machine guarding, ergonomics, and human factors.
  • Boost manufacturing efficiency by analyzing and planning workflow, spatial requirements, and equipment layout.
  • Provide insights for manufacturing decisions by calculating production, labor, and material costs, reviewing production schedules, and estimating future needs.
  • Possess a functional understanding of CAD modeling and rigging geometry pertinent to tooling engineering.
  • Gather, analyze, and summarize data, information, and trends to prepare reports on products and processes. Maintain comprehensive product and process data.
  • Implement new systems and procedures as designed.
  • Utilize FMEA, DFMEA, and DOE methodologies to drive ongoing improvements in manufacturing and engineering processes.
  • Support equipment troubleshooting in collaboration with the maintenance team and external vendors.
  • Develop and mentor staff and technicians.
  • Maintain professional and technical expertise through participation in educational workshops, reviewing industry publications, establishing personal networks, and engaging in relevant professional organizations.
  • Direct efforts to achieve and/or surpass compliance with all regulatory bodies, organizations, and governmental requirements in the execution of position responsibilities.
Position Qualifications:
  • Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Materials Science, or Metallurgy with a minimum of 8 years of experience in foundry operations.
  • Alternatively, 12+ years of experience in foundry operations with relevant responsibilities.
  • Proficient understanding of melting, molding, core making, casting finishing, tooling, and other facets of foundry production.
  • Experience in collaboration with product design, tooling engineering, and quality assurance for product qualification and PPAP processes.
  • Experience in the development, justification, and management of capital project scopes.
  • Strong working knowledge and experience in Lean manufacturing and Six Sigma methodologies.
  • Exceptional PC and systems knowledge and skills.
  • Excellent leadership, communication, and interpersonal skills with the ability to engage with all levels of employees, customers, and external professionals.
  • Knowledge of complex manufacturing scenarios, hardware specifications, quality standards, product development, CAD/CAM, and technical specifications.
Mueller is proud to be an Equal Opportunity Employer.

We do not discriminate based on race, religion, color, national origin, gender, sexual orientation, gender identity, disability, veteran status, or any other legally protected characteristic.

We encourage anyone with the required skills to apply.

This job description is subject to change at any time. This document does not limit management's right to prescribe or restrict the tasks or duties that may be assigned or reassigned.

We are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, status as a protected veteran, or any other category protected by law.

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