Metal Fabrication Process Analyst
2 weeks ago
Key Responsibilities:
- Evaluate and strategize workforce allocation, spatial needs, workflow optimization, and layout design of machinery and work areas to enhance productivity.
- Innovate, assess, and refine production methodologies.
- Employ statistical techniques to forecast future manufacturing demands.
- Ensure comprehensive documentation of all processes, including Standard Operating Procedures (SOPs) and standard work protocols.
- Calculate production timelines, staffing necessities, and associated costs to inform management decisions.
- Facilitate activities aimed at resolving production challenges, enhancing product dependability, and reducing expenses.
- Support daily troubleshooting efforts to maximize the yield of quality products.
- Implement corrective measures to address process inconsistencies and identify root causes to avert future occurrences.
- Contribute to the creation of new prototypes and their transition into large-scale production.
- Investigate customer feedback as necessary.
- Apply lean manufacturing principles to optimize assembly and fabrication techniques.
- Analyze statistical data and product specifications to set standards and establish quality and reliability goals for finished goods.
- Lead improvement initiatives, utilizing Six Sigma, Lean, 5S, and other operational excellence methodologies to drive enhancements.
- Oversee the planning and execution of incremental capital and process advancements.
- Gather detailed estimates or designs for fixtures, tools, and engineering needs to develop formal proposals for management review.
- Identify and facilitate Kaizen events as required.
- Collaborate with management, engineering, and other personnel regarding manufacturing capabilities, production timelines, and other factors to streamline production processes.
- Supervise the installation and testing of machinery, facilities, and equipment to ensure compliance with specifications.
- Develop alternative processing models to assess the viability of new system applications and recommend methods for implementing improved procedures.
- Adhere to all operational procedures and policies as outlined in the Employee Handbook, as well as Quality and Environmental programs.
- Perform additional duties as assigned.
Qualifications:
- Bachelor's degree in Engineering or equivalent experience of 5+ years in a relevant field.
- Experience in metal fabrication and/or manufacturing settings.
- Comprehensive knowledge and expertise in metal-cutting processes, grinding, and tooling production.
- Strong background in manufacturing and processing engineering, including CNC machining, metal forming, and welding.
- Extensive understanding of general machining practices.
- Ability to specify manufacturing processes for components and resolve machining issues through tooling, gauging, and fixturing.
- Proficient in estimating machining cycles, conducting method analyses, and performing project evaluations.
- Familiarity with AutoCAD, Pro-E, and MasterCAM is advantageous.
- Solid working knowledge of Microsoft Office Suite is also required.
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